2005 TOYOTA AVENSIS Service Repair Manual

Page 3513 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual ± INTRODUCTIONTERMS FOR MANUAL TRANSAXLE REPAIR MANUAL
01±7
C250 M/T REPAIR MANUAL   (RM1020E) ISC
Idle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute

Page 3514 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 01±8
± INTRODUCTIONTERMS FOR MANUAL TRANSAXLE REPAIR MANUAL
C250 M/T REPAIR MANUAL   (RM1020E) WU±OC
Warm Up Oxidation Catalytic Converter±
WU±TWCWarm Up Three±Way Catalytic ConverterManifold Co

Page 3515 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DH±01
C80538
C68312
C68309
C68254
41±48
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
OVERHAUL
1. INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a feele

Page 3516 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C80539
SST
C68005

C80431
C80541
D30552
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
41±49
C250 M/T REPAIR MANUAL   (RM1020E)
5. REMOVE 4TH DRIVEN GEAR
(a) Using SST and a press, remov

Page 3517 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C80543
C80544
SST
C68516
C68012
C68013
41±50
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
10. REMOVE 1ST GEAR
(a) Using 2 screwdrivers and a hammer, rem

Page 3518 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68014
C68015
C80545
AB C
C80439
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
41±51
C250 M/T REPAIR MANUAL   (RM1020E)
14. REMOVE 1ST GEAR THRUST WASHER PIN OR BALL
(a) Remove the 1st gea

Page 3519 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68017
C68017
C68514
C68023
C68239
41±52
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
17. INSPECT 2ND GEAR
(a) Using a cylinder gauge, measure the clear

Page 3520 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68021
C68022
C68409
C68240
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
41±53
C250 M/T REPAIR MANUAL   (RM1020E)
21. INSPECT SYNCHRONIZER RING NO.1 (FOR FIRST
SYNCHRONIZER RING)
(a) Coat