2005 TOYOTA AVENSIS Service Repair Manual

Page 1977 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A01082
Example  (Intake): 
Measure intake valve clearance = 0.40 mm (0.0158 in.) 
0.40 mm (0.0158 in.) ± 0.20 mm (0.0079 in.) = 0.20 mm (0.0079 in.) 
(Measured ± Specification = Excess clearance)
Us

Page 1978 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A79322
New lifter thickness      mm (in.)
Lifter
No.
ThicknessLifter
No.ThicknessLifter
No.Thickness
5.540 (0.2181)
5.560 (0.2189)
5.580 (0.2197)
5.600 (0.2205)
5.620 (0.2213)
5.640 (0.2220)
5.660 (0.

Page 1979 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A79323
New lifter thickness      mm (in.)
Lifter
No.
ThicknessLifter
No.ThicknessLifter
No.Thickness
5.540 (0.2181)
5.560 (0.2189)
5.580 (0.2197)
5.600 (0.2205)
5.620 (0.2213)
5.640 (0.2220)
5.660 (0.

Page 1980 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62195
Painted Link
Timing Mark
A62196
4123
A62197
Painted Link
Timing Mark
A32124
A621983124 5 67 14±14
± ENGINE MECHANICALVALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(m) In

Page 1981 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62187
Hold
Tighten
A62185
Mark
Mark
Mark
Timing Chain 
Cover Surface
Timing 
Notch
A62177
Raise
Push
Hook
Pin
A62178
Push
± ENGINE MECHANICALVALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
14±15
AVENSIS REPAIR M

Page 1982 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62180
Disconnect
Hook
Pin Turn
A62181
Plunger
Turn
Push
A11858
A64005
14±16
± ENGINE MECHANICALVALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(3) Turn the crankshaft counterclo

Page 1983 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62182
Seal Packing
A65687
A
AAA
A
A A A
ABB
A64023
± ENGINE MECHANICALVALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
14±17
AVENSIS REPAIR MANUAL   (RM1018E)
18. INSTALL CYLINDER HEAD COVER SUB±ASSY
(a) Remove

Page 1984 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A76713
A78459
14±18
± ENGINE MECHANICALVALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(b) Install the engine wire with the 2 nuts.
Torque: 9.0 Nm (92 kgfcm, 80 in.lbf)
20. IN