Page 2153 of 5135
141BA±01
A77310
Engine Room
Cover Side
Radiator Support
Opening CoverEngine Cover Sub±assy No. 1
Fan and Generator V Belt
Engine Under Cover RH
Engine Under Cover LH
7.0 (71, 62 in.lbf)
7.0 (71, 62 in.lbf)
N´m (kgf´cm, ft´lbf)
: Specified torque
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
14±153
AVENSIS REPAIR MANUAL (RM1018E)
CYLINDER HEAD GASKET (1AZ±FE)
COMPONENTS
Page 2154 of 5135
A77319
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part Gasket
Cooler Bracket
(LHD (w/ Air Conditioner)
Steering Position Type)
113 (1,152, 83)
Cooler Refrigerant
Suction Hose No. 1
(LHD (w/ Air Conditioner)
Steering Position Type)
8.0 (82, 44 in.lbf)
8.0 (82, 44 in.lbf)
52 (530, 38)
Transverse Engine Engine
Mounting Insulator
Vane Pump Oil Reservoir Assy
Return Tube Sub±assy
52 (530, 38)
21 (214, 16)
9.8 (100, 7.2)
Generator Assy
Exhaust Pipe Assy Front
43 (440, 32)
43 (440, 32)
7.0 (71, 62 in.lbf)
7.0 (71, 62 in.lbf)
Oil Reservoir Bracket No. 1
52 (530, 38)
52 (530, 38)
Engine Mounting Bracket No. 2 RH
7.0 (71, 62 in.lbf)
5.0 (51, 44 in.lbf)
5.0 (51, 44 in.lbf)
52 (530, 38)
Exhaust Pipe Assy Center
52 (530, 38)
52 (530, 38)
Vane Pump Assy
Gasket
8.0 (82, 44 in.lbf)
37 (377, 27)
14±154
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 2155 of 5135
A77325
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part Gasket
Accelerator Control
Cable Sub±assy
30 (305, 22)
30 (305, 22)
Throttle Body Assy
Heater Inlet Water Hose
Union To Connector
Tube Hose
Fuel Tube Sub±assy
Fuel Pipe ClampRadiator Hose Inlet
Battery Clamp
Battery
Battery Tray
Air Cleaner Assembly
w/ Hose
30 (305, 22)
5.0 (51, 44 in.lbf)5.0 (51, 44 in.lbf)
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
14±155
AVENSIS REPAIR MANUAL (RM1018E)
Page 2156 of 5135
A77320
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part
Ignition Coil Assy
9.0 (90, 80 in.lbf)
14 (143, 10)
11 (115, 8.0)
Cylinder Head Cover Sub±assy
Gasket
11 (115, 8.0)
Ventilation Hose Ventilation Hose No. 2
14±156
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 2157 of 5135
A77327
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part Gasket
9.0 (90, 80 in.lbf)
Chain Tensioner Assy No. 1
Timing Chain or Belt Cover Sub±assy
Crank Position Sensor
9.0 (90, 80 in.lbf)
V±ribbed Belt Tensioner
Sub±assy
60 (610, 44)
60 (610, 44)
43 (440, 32)
170 (1,735, 125)
Crankshaft Pulley
Chain Sub±assy
43 (440, 32)
Chain Tensioner
Slipper
19 (195, 14)
Camshaft Position
Sensor Plate No. 1
Oil Pump
Drive Gear
Chain Vibration
Damper No. 1
Oil Seal
Timing Chain Guide
9.0 (90, 80 in.lbf)
Oil Pan Sub±assy
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
43 (440, 32)
43 (440, 32)
9.0 (90, 80 in.lbf)
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
14±157
AVENSIS REPAIR MANUAL (RM1018E)
Page 2158 of 5135
A77326
Intake Manifold
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part
30 (306, 22)
Gasket
30 (306, 22)
Intake Manifold Insulator No. 1
12 (122, 9.0)
Unleaded type:
Manifold Converter
Insulator No. 1
Gasket
Unleaded Gasoline type:
Exhaust Manifold Converter Sub±assyExhaust Manifold
Stay No. 2
44 (449, 32)
Leaded Gasoline type:
Manifold Converter
Insulator No. 1
Exhaust Manifold
Converter Sub±assy
12 (122, 9.0)
12 (122, 9.0)
44 (449, 32)
37 (378, 27)
44 (449, 32)
44 (449, 32)
Exhaust Manifold Stay Gasket 14±158
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 2159 of 5135
A77328
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part
30 (301, 22)
O±ring
Bearing Cap No. 1
Bearing Cap No. 2
9.0 (92, 80 in.lbf)
Bearing Cap No. 3
Camshaft
No. 2 Camshaft
Camshaft Bearing No. 2
Camshaft Timing
Oil Control Valve Assy
Cylinder Head
Cylinder Head Gasket
9.0 (92, 80 in.lbf)
Oil Level Gauge
Sub±assy
9.0 (92, 80 in.lbf)
O±ring
Oil Level Gauge
Guide
1st: 79 (800, 58)
2nd: Turn 90
30 (301, 22)
9.0 (92, 79 in.lbf)
± ENGINE MECHANICALCYLINDER HEAD GASKET (1AZ±FE)
14±159
AVENSIS REPAIR MANUAL (RM1018E)
Page 2160 of 5135
141B8±01
A77281
A77292
A77299
±
ENGINE MECHANICAL CHAIN SUB±ASSY(1AZ±FE)
14±139
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT WHEEL RH
2.REMOVE RADIATOR SUPPORT OPENING COVER
3.REMOVE ENGINE ROOM COVER SIDE
4.REMOVE ENGINE UNDER COVER RH
5.REMOVE ENGINE UNDER COVER LH
6.DRAIN ENGINE OIL
(a)Install a new gasket and the drain plug after draining the engine oil.
Torque: 25 N m (255 kgf cm,18 ft lbf)
7.REMOVE ENGINE COVER SUB±ASSY NO.1
(a)Remove the 2 nuts and the engine cover No. 1.
8.REMOVE FAN AND GENERATOR V BELT (See page 14±105) SST 09249±63010
9.REMOVE GENERATOR ASSY (See page 19±20)
10.REMOVE EXHAUST PIPE ASSY FRONT (See page 15±7)
11. SEPARATE VANE PUMP ASSY
(a) Remove the 2 through bolts and separate the vane pump.
12. SEPARATE RETURN TUBE SUB±ASSY
(a) Remove 3 bolts and separate the return tube as shownin the illustration.