Page 2537 of 5135
F44775
F40217
SSTTurn
Hold
C80293
D27403
F40148SST
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
30±7
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the bolt, and disconnect the speed sensor from
the steering knuckle.
NOTICE:
Be careful not to damage the speed sensor.
Prevent foreign matter from attaching to the speed
sensor.
8. SEPARATE TIE ROD END SUB±ASSY LH
(a) Remove the cotter pin and nut.
(b) Using SST, separate the tie rod end sub±assy LH from the
steering knuckle.
SST 09628±62011
9. SEPARATE FRONT SUSPENSION ARM SUB±ASSY
LOWER NO.1 LH
(a) Remove the bolt and 2 nuts, and separate the front sus-
pension arm sub±assy lower No.1 LH from the lower ball
joint.
10. SEPARATE FRONT AXLE ASSY LH
(a) Using a plastic hammer, separate the front drive shaft
assy LH from the axle hub.
NOTICE:
Be careful not to damage the boot and speed sensor rotor.
11. REMOVE FRONT DRIVE SHAFT ASSY LH
(a) Using SST, remove the front drive shaft assy LH.
SST 09520±01010, 09520±24010 (09520±32040)
NOTICE:
Be careful not to damage the oil seal, boot and dust
cover.
Be careful not to drop the drive shaft assy.
Page 2538 of 5135
C83155
1AZ±FSE/
1AZ±FE:
F44774
1CD±FTV:
F40218
SST
C91598
C86265
30±8
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
12. REMOVE FRONT DRIVE SHAFT ASSY RH
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only
(a) Remove the 2 bolts and pull out the drive shaft together
with the center bearing bracket.
(b) Remove the drive shaft from the transaxle.
NOTICE:
Be careful not to damage the oil seal, boot and dust
cover.
Be careful not to drop the drive shaft assy.
13. FIX FRONT AXLE ASSY LH
NOTICE:
The hub bearing could be damaged if it is subjected to the
vehicle weight, such as when moving the vehicle with the
drive shaft removed.
Therefore, if it is absolutely necessary to place the vehicle
weight on the hub bearing, first support it with SST.
SST 09608±16042 (09608±02021, 09608±02041)
14. INSPECT FRONT DRIVE SHAFT ASSY LH
(a) Check that there is no remarkable play in the radial direc-
tion of the outboard joint.
(b) Check that the inboard joint slides smoothly in the thrust
direction.
(c) Check that there is no remarkable play in the radial direc-
tion of the inboard joint.
(d) Check the boots for damage.
NOTICE:
Keep the drive shaft assy level during inspection.
15. REMOVE FRONT AXLE INBOARD JOINT BOOT
CLAMP
(a) Using pliers, remove the inboard joint boot LH No.2
clamp, as shown in the illustration.
(b) Remove the inboard joint boot LH clamp by the same pro-
cedures as the inboard joint boot LH No.2 clamp.
Page 2539 of 5135
F45461
Matchmarks
G24058
C91601
Matchmarks
F44759
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
30±9
AVENSIS REPAIR MANUAL (RM1018E)
16. REMOVE FR AXLE INBOARD JOINT BOOT
(a) Remove the inboard joint boot from the inboard joint assy LH.
17. REMOVE FRONT DRIVE INBOARD JOINT ASSY LH
(a) Remove the old grease from the inboard joint.
(b) Place matchmarks on the inboard joint assy LH and out-
board joint shaft assy LH.
NOTICE:
Do not punch the marks.
(c) Remove the inboard joint assy LH from the outboard joint
shaft assy LH.
(d) Using a snap ring expander, remove the shaft snap ring.
(e) Place matchmarks on the outboard joint shaft assy LH
and tripod joint assy.
NOTICE:
Do not punch the marks.
(f) Using a brass bar and hammer, remove the tripod joint
assy from the outboard joint shaft assy LH.
NOTICE:
Do not tap the roller.
(g) Remove the inboard joint boot and 2 clamps.
18. REMOVE DAMPER, DRIVE SHAFT
HINT:
Except 1AZ±FSE, FE (MT)/ 1CD±FTV
Perform the procedure only when reassembling the RH
side.
(a) Using pliers, remove the damper clamp, as shown in the
illustration.
(b) Remove the drive shaft damper.
Page 2540 of 5135
C81167
C57543
F40647
SST
C67101
30±10
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
19. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
CLAMP
(a) Using pliers and remove the outboard joint boot LH No.2
clamp, as shown in the illustration.
(b) Remove the outboard joint boot LH clamp by the same
procedures as outboard joint boot LH No.2 clamp.
20. REMOVE OUTBOARD JOINT BOOT
(a) Remove the outboard joint boot from the outboard joint shaft assy LH.
(b) Remove the old grease from the outboard joint.
21. REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING
(a) Using a screwdriver, remove the hole snap ring.
HINT:
Except RH (1AZ±FSE, 1AZ±FE, 1CD±FTV)
22. REMOVE FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, remove the front drive shaft dust
cover LH.
SST 09950±00020
NOTICE:
Be careful not to drop the inboard joint assy.
23. REMOVE FRONT DRIVE SHAFT DUST COVER RH
(a) 1AZ±FSE, 1AZ±FE, 1CD±FTV:
(1) Using a press, remove the drive shaft dust cover
RH.
Page 2541 of 5135
F40647
SST
C68337
C68338
F40208SST
F45151
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
30±11
AVENSIS REPAIR MANUAL (RM1018E)
(b) 3ZZ±FE, 1ZZ±FE:
(1) Using SST and a press, remove the drive shaft dust
cover RH.
SST 09950±00020
24. REMOVE CASE SUB ASSY, DRIVE SHAFT BEARING
SNAP RING
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using a screwdriver, remove the bearing case snap ring.
25. REMOVE DRIVE SHAFT BEARING CASE SUB ASSY
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using a press, remove the drive shaft bearing case.
NOTICE:
Be careful not to drop the inboard joint assy.
26. REMOVE FRONT DRIVE SHAFT DUST COVER
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using SST and a press, remove the drive shaft dust cover.
SST 09950±00020
NOTICE:
Be careful not to drop the inboard joint assy.
27. REMOVE FRONT DRIVE SHAFT BEARING
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using a snap ring expander, remove the drive shaft hole
snap ring.
Page 2542 of 5135
F40210SST
F40211
SST
C68341
F40212
SST
F40213
30±12
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
(b) Using SST and a press, remove the drive shaft bearing.
SST 09527±10011
(c) Remove the snap ring.
28. INSTALL FRONT DRIVE SHAFT BEARING
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using SST and a press, install a new drive shaft bearing.
SST 09950±60020 (09951±00710), 09950±70010
(09951±07100)
29. INSTALL CASE SUB ASSY, DRIVE SHAFT BEARING
SNAP RING
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using a screwdriver, install a new bearing case snap ring.
30. INSTALL DRIVE SHAFT BEARING CASE SUB ASSY
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using SST and a press, install the drive shaft bearing
case to the inboard joint assy RH.
SST 09527±10011, 09710±04081
NOTICE:
Bearing should be installed completely.
(b) Using a snap ring expander, install a new drive shaft hole
snap ring.
Page 2543 of 5135
F40214
SST
SST(A)
F02277
SST
(A)
F45152
SST
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
30±13
AVENSIS REPAIR MANUAL (RM1018E)
31. INSTALL FRONT DRIVE SHAFT DUST COVER
HINT:
1AZ±FSE, 1AZ±FE, 1CD±FTV only.
(a) Using SST and a press, install a new drive shaft dust cov-
er.
SST 09726±40010, 09527±10011
Distance (A): 0.5 0.5 mm (0.020 0.020 in.)
NOTICE:
Be careful not to damage the dust cover.
32. INSTALL FRONT DRIVE SHAFT DUST COVER RH
(a) 1AZ±FSE, 1AZ±FE, 1CD±FTV:
(1) Using SST and a press, install a new drive shaft
dust cover RH until the distance from the tip of cen-
ter drive shaft to the drive shaft dust cover RH
reaches the specification, as shown in the illustra-
tion.
SST 09527±10011
Distance (A): 91.5 0.5 mm (3.602 0.020 in.)
(b) 3ZZ±FE, 1ZZ±FE:
(1) Using SST and a press, install a new drive shaft
dust cover RH.
SST 09527±10011
NOTICE:
Dust cover should be installed completely.
Be careful not to damage the dust cover.
33. INSTALL FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, install a new drive shaft dust cover LH.
SST 09527±10011
NOTICE:
Dust cover should be installed completely.
Be careful not to damage the dust cover.
HINT:
Install the LH side by the same procedures as the RH (3ZZ±FE, 1ZZ±FE) side.
34. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING
(a) Install a new hole snap ring.
HINT:
Except RH (1AZ±FSE, 1AZ±FE, 1CD±FTV)
Page 2544 of 5135
W01994
Vinyl Tape
R10425
SSTHold
Turn
R10426
SST
30±14
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
35. INSTALL OUTBOARD JOINT BOOT
HINT:
Before installing the boots, wrap the spline of the drive shaft
with vinyl tape to prevent the boots from being damaged.
(a) Install new parts to the outboard joint shaft assy in the fol-
lowing order.
(1) Outboard joint boot LH No.2 clamp
(2) Outboard joint boot
(3) Outboard joint boot LH clamp
(b) Pack the outboard joint shaft and boot with grease in the
boot kit.
Grease capacity:
Engine typeGrease capacity g (oz.)
1AZ±FSE, 1AZ±FE, 1CD±FTV152 ± 162 g
(5.4 ± 5.7 oz.)
3ZZ±FE, 1ZZ±FE85 ± 105 g
(3.0 ± 3.7 oz.)
36. INSTALL FRONT AXLE OUTBOARD JOINT BOOT
CLAMP
(a) Hold the front drive shaft in a soft vise.
(b) Secure the 2 outboard joint boot clamps onto the boot.
(c) Place SST onto the outboard joint large boot clamp.
SST 09521±24010
(d) Tighten the SST so that the large clamp is pinched.
NOTICE:
Do not overtighten the SST.
(e) Using SST, adjust the clearance of the large clamp.
SST 09240±00020
Clearance: 0.8 mm (0.031 in.) or less
(f) Install the outboard joint boot LH clamp by the same pro-
cedures as the outboard joint boot LH No.2 clamp.
NOTICE:
When the measured value exceeds the specified value, re-
tighten the clamp.