Page 3201 of 5135
B67032
A
A
B
A
AB
AA ± A
B ± B
Ceramic Notch
Stopper Dam
DamCeramic Notch a
C
C
C ± C
b
Ceramic End
Ceramic End
70±18
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Coat the installation part of the window glass adhesive dam with Primer G.
NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Do not apply too much primer.
(b) Install a new dam, applying double±sided tape all the way around the glass except where the dam is
installed, as shown in the illustration.
Standard dimension:
a7.0 mm (0.276 in.)
b56.0 mm (2.205 in.)
12. INSTALL WINDSHIELD MOULDING OUTER UPPER
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Do not coat the adhesive with Primer G.
Do not keep any of the opened Primer G for later use.
(b) Install the moulding.
Page 3202 of 5135

Adhesive
Adhesive
BO4420Body
BO2820
Mark
B67819
Primer M
Primer M
AdhesiveCORRECT
WRONG
Primer M
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
70±19
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL WINDSHIELD GLASS
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the
contact surface of the vehicle body to ensure the
appropriate surface shape.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with
a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle
body.
(b) Position the glass.
(1) Using a suction cup, place the glass in the correct
position.
(2) Check that the whole contact surface of the glass
rim is perfectly even.
(3) Place reference marks between the glass and ve-
hicle body.
NOTICE:
Check that the stoppers are attached to the vehicle body
correctly.
HINT:
When reusing the glass, check and correct the reference mark
positions.
(4) Remove the glass.
(c) Using a brush, coat the exposed part of the vehicle body
on the vehicle side with Primer M.
NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Do not coat the adhesive with Primer M.
Do not keep any of the opened Primer M for later use.
Page 3203 of 5135

B67034
Primer Ga
a
b
a ± a
c ± c
c b
b ± bc Backside
Primer GPrimer G
B67035
A
B
a
a
b b A ± A
C ± C B ± B BA
C Backside
ba c
C
c
a
b
BO2821
70±20
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
(d) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
HINT:
If an area other than that specified is coated by accident, wipe
off the primer with a clean shop rag before it dries.
NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Do not keep any of the opened Primer G for later use.
(e) Apply adhesive.
Adhesive: Part No. 08850±00801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in
the illustration.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Tackfree time:
TemperatureTackfree Time
35C (95F)15 minutes
20C (68F)1 hour 40 minutes
5C (41F)8 hours
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the il-
lustration.
Standard dimension:
a12.5 mm (0.492 in.)
b8.0 mm (0.315 in.)
c3.0 mm (0.118 in.)
(f) Install the glass to the body.
(1) Using a suction cup, position the glass so that the
reference marks are aligned, and press it in gently
along the rim.
NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Check that the stoppers are attached to the vehicle
body correctly.
Check the clearance between the vehicle body and
glass.
Page 3204 of 5135
BO3986
Adhesive
N08495
Adhesive
Windshield
Dam
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
70±21
AVENSIS REPAIR MANUAL (RM1018E)
(2) Lightly press the front surface of the glass to ensure
a close fit.
(3) Using a scraper, remove any excess or protruding
adhesive.
HINT:
Apply adhesive onto the glass rim.
NOTICE:
Take care not to drive the vehicle for the time described in
the table below.
Minimum time:
TemperatureMinimum time prior to driving vehicle
35C (95F)1 hour 30 minutes
20C (68F)5 hours
5C (41F)24 hours
14. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
Page 3205 of 5135
700T1±01
B67031
Assist Grip
RH Visor Assy
LH Visor Assy
Map Lamp AssyRoof Headlining
Rain Sensor
Cover
Rain Sensor Cover Front Pillar Garnish RH
Front Door
Weatherstrip
RHWindshield Moulding
Outer Upper Visor Holder
Visor Holder
Inner Rear View Mirror Assy
Windshield Glass Stopper No. 1
Front Door Weatherstrip LHFront Pillar Garnish LH
Windshield Wiper Arm Cover
FR Wiper Arm LH
Cowl Top Ventilator
Louver RHWindshield Glass
FR Wiper Arm RH Windshield Glass Stopper No. 2
Hood Cowl Top Seal
Cowl Top Ventilator Louver LHRain Sensor
w/ EC Mirror
Inner Rear Vice Mirror
Assy
: Specified torqueNm (kgfcm, ftlbf)
Non±reusable part
20 (204, 15)
20 (204, 15)
Window Glass Adhesive Dam
Windshield Wiper
Arm Cover
70±14
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD GLASS
COMPONENTS
Page 3206 of 5135
700SB±01
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±13
AVENSIS REPAIR MANUAL (RM1018E)
RESET
NOTICE:
The power window regulator motor must be reset when the fitting of the door glass is adjusted
or when the door glass run is replaced.
Whenever disconnecting the battery terminal, reset all the other systems besides the power
window control system.
1. RESET WINDOW REGULATOR SUB±ASSY (REGULATOR MOTOR)
(a) Turn the ignition switch ON.
(b) Operate the power window using the master (regulator) switch.
(c) Disconnect the battery, fuse or motor connector while the power window is operating, so that the power
window motor is forced to stop.
(d) Reconnect the battery, fuse or motor connector.
(e) Pull up the power window switch until the power window is fully closed and hold the switch at least 1
second.
(f) Check that the AUTO UP/DOWN function operates completely.
Page 3207 of 5135

700SA±01
B58278
12 12 3 4 5 6 7 8 9 10 11
24 23 22 21 2019 18 17 16 15 14
13 70±6
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Inspect the resistance between the terminals of the
switch, as shown in the table below.
Standard:
Power window lock switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) 23 (WL)UnlockBelow 1 3 (PW) ± 23 (WL)Lock10 k or higher
Driver side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FLU) ± 3 (PW)AUTO UPBelow 13 (PW) ± 14 (FLA)AUTO UPBelow 1
2 (FLU) ± 3 (PW)MANUAL UPBelow 1
±OFF±
3 (PW) ± 4 (FLD)MANUAL DOWNBelow 1
3 (PW) ± 4 (FLD)AUTO DOWNBelow 13 (PW) ± 14 (FLA)AUTO DOWNBelow 1
Driver side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FRU) ± 3 (PW)AUTO UPBelow 13 (PW) ± 14 (FRA)AUTO UPBelow 1
2 (FRU) ± 3 (PW)MANUAL UPBelow 1
±OFF±
3 (PW) ± 4 (FRD)MANUAL DOWNBelow 1
3 (PW) ± 4 (FRD)AUTO DOWNBelow 13 (PW) ± 14 (FRA)AUTO DOWNBelow 1
Passenger side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FRU)AUTO UPBelow 13 (PW) ± 11 (FRA)AUTO UPBelow 1
3 (PW) ± 10 (FRU)MANUAL UPBelow 1
±OFF±
3 (PW) ± 9 (FRD)MANUAL DOWNBelow 1
3 (PW) ± 9 (FRD)AUTO DOWNBelow 13 (PW) ± 11 (FRA)AUTO DOWNBelow 1
Passenger side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FLU)AUTO UPBelow 13 (PW) ± 11 (FLA)AUTO UPBelow 1
3 (PW) ± 10 (FLU)MANUAL UPBelow 1
±OFF±
3 (PW) ± 9 (FLD)MANUAL DOWNBelow 1
3 (PW) ± 9 (FLD)AUTO DOWNBelow 13 (PW) ± 11 (FLA)AUTO DOWNBelow 1
Page 3208 of 5135

B58521
1 3 4
6 8
No Pin
No Pin
No Pin
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±7
AVENSIS REPAIR MANUAL (RM1018E)
Rear LH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 17 (RLU)AUTO UPBelow 13 (PW) ± 16 (RLA)AUTO UPBelow 1
3 (PW) ± 17 (RLU)MANUAL UPBelow 1
±OFF±
3 (PW) ± 15 (RLD)MANUAL DOWNBelow 1
3 (PW) ± 15 (RLD)AUTO DOWNBelow 13 (PW) ± 16 (RLA)AUTO DOWNBelow 1
Rear RH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 18 (RRU)AUTO UPBelow 13 (PW) ± 22 (RRA)AUTO UPBelow 1
3 (PW) ± 18 (RRU)MANUAL UPBelow 1
±OFF±
3 (PW) ± 19 (RRD)MANUAL DOWNBelow 1
3 (PW) ± 19 (RRD)AUTO DOWNBelow 13 (PW) ± 22 (RRA)AUTO DOWNBelow 1
If the result is not as specified, replace the switch assy.
2. INSPECT POWER WINDOW REGULATOR SWITCH
ASSY
HINT:
The passenger, rear LH and rear RH regulator switches are all
the same.
(a) Check the resistance between the terminals of the switch
connector, as shown in the table below.
Standard:
Tester ConnectionSwitch PositionSpecified Condition
1 (UP) ± 8 (WL)AUTO UPBelow 13 (AUTO) ± 8 (WL)AUTO UPBelow 1
1 (UP) ± 8 (WL)MANUAL UPBelow 1
±OFF±
6 (DOWN) ± 8 (WL)MANUAL DOWNBelow 1
3 (AUTO) ± 8 (WL)AUTO DOWNBelow 16 (DOWN) ± 8 (WL)AUTO DOWNBelow 1
If the result is not as specified, replace the switch assy.