2005 TOYOTA AVENSIS Service Repair Manual

Page 3769 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C69635
C69549
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (E355/E356)
41±59
E355,E356 M/T REPAIR MANUAL   (RM867E)
(b) Select a snap ring so that the clearance between the In-
put shaft radial b

Page 3770 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C69548
C69547
C69546
41±60
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (E355/E356)
E355,E356 M/T REPAIR MANUAL   (RM867E)
32. INSPECT 4TH GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measur

Page 3771 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 140KN±01
A62780
SST
A62781
SST
14±28
± ENGINE MECHANICALCYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
OVERHAUL
1. REMOVE W/HEAD TAPER SCREW PLUG NO.2
(a) Using

Page 3772 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A01075
A01071
A62782
A62783
± ENGINE MECHANICALCYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
14±29
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
10. INSPECT CYLINDER HEAD FOR FLATNESS
(a) Using a precision s

Page 3773 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A01445
EM0801
A62784
Deviation 14±30
± ENGINE MECHANICALCYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(c) Subtract  the valve stem diameter measurement from the

Page 3774 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual EM2534
A62785
Margin 
Thickness
EM2534
A62785
Margin 
Thickness
A62786
Width
± ENGINE MECHANICALCYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
14±31
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
15. INSPECT I

Page 3775 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62787
1.0 ± 1.4 mm30 45
A62788
1.0 ± 1.4 mm60
45
P16860
A01080
14±32
± ENGINE MECHANICALCYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(2) If blue appears

Page 3776 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A01455
A62789
Plastigage
A01454
A01453
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
14±33
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
21. INSPECT CAMSHAFT THRUST CLEARANCE
(a) Install