Page 4633 of 5135

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ENGINE MECHANICAL CAMSHAFT (1CD−FTV)(From September, 2003)
14 −159
AVENSIS Supplement (RM1045E)
70. INSTALL TIMING BELT NO.1 COVER (See page 14 −138)
71. INSTALL TIMING BELT NO.2 COVER (See page 14 −138)
72. INSTALL IDLER PULLEY SUB −ASSY (See page 14 −138)
73. INSTALL CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021
74. INSTALL ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
75. INSTALL POWER STEERING IDLE PULLEY BRACKET (See page 14 −108)
76. ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See Pub. No. RM1018E on page 14 −269)
77. INSTALL INJECTOR DRIVER (See page 14 −108)
78. INSTALL AIR TUBE NO.1 (See page 14 −108)
79. INSTALL VACUUM RESERVOIR SUB −ASSY (See page 14 −108)
80. INSTALL BATTERY (See page 14 −108)
81. INSTALL AIR CLEANER ASSY (See page 14 −108)
82. INSTALL ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
83. INSTALL FRONT WHEEL RH Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
84. CHECK FOR FUEL LEAKS (See page 11 −46)
Page 4634 of 5135
141NJ−01
A85615
Engine Cover Sub−assy No. 1
Radiator Support Opening Cover
Clip
Clip
Retainer
8.0 (82, 71 in.lbf)
w/ A/C:
V (Cooler
Compressor to
Crankshaft
Pulley) Belt No. 1
72 (734, 53)
39 (398, 29)
Power Steering
Idle Pulley
Bracket
Clip
N·m (kgf·cm, ft·lbf)
: Specified torque Engine Under
Cover RH
Engine Under
Cover Sub−assy No. 1
Clip
Engine Under Cover LH
Clip
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
7.0 (71, 62 in.lbf)
Mass Air Flow
Meter Connector
Engine Wire Vacuum Hose
14−146
− ENGINE MECHANICALCAMSHAFT (1CD−FTV)(From September, 2003)
AVENSIS Supplement (RM1045E)
CAMSHAFT (1CD−FTV)(From September, 2003)
COMPONENTS
Page 4635 of 5135
A85616
Injector Driver
5.5 (56, 49 in.·lbf)
52 (530, 38)
Engine Mounting Insulator Sub−assy RH
52 (530, 38)x3
8.3 (85, 73 in.·lbf)
Vacuum Reservoir Sub−assy
Vacuum Warning
Switch Connector
Vacuum Hose Assy
52 (530, 38)
Union to Connector
Tube Hose
Turbo Pressure
Sensor Connector
VRV Connector
25 (255, 18)
Air Tube No. 1
N·m (kgf·cm, ft·lbf)
: Specified torque
25 (255, 18)
25 (255, 18)
6.0 (61, 53 in.·lbf)
6.0 (61, 53 in.·lbf)
Battery
Battery Tray
Air Hose No. 2
5.0 (51, 44 in.lbf)
3.0 to 4.0 (31 to 41, 27 to 35 in.lbf)
− ENGINE MECHANICALCAMSHAFT (1CD−FTV)(From September, 2003)
14−147
AVENSIS Supplement (RM1045E)
Page 4636 of 5135
A85610
: Specified torqueN·m (kgf·cm, ft·lbf)
* Replace only if damagedTiming Belt No. 2 Cover
Seal Washer
x7
Transverse Engine
Engine Mounting Bracket
Timing Belt No. 1 Cover
Generator
V Belt
Idler Pulley
Crankshaft Pulley
x5
Seal Washer
Timing Belt Guide * Gasket
* Gasket
Timing Belt
Tensioner
Timing Chain Cover Plate
Timing Belt
Glow Plug
Screw Grommet
Glow Plug
No. 1 Connector
Glow Plug Assy
21 (214, 15)
64 (650, 47)
7.4 (76, 66 in.·lbf)
9.0 (92, 80 in.·lbf)
2.2 (22, 19 in.·lbf)
7.4 (76, 66 in.·lbf)
180 (1,837, 133)40 (408, 30)
37 (375, 27)
Washer
Spacer
14−148
− ENGINE MECHANICALCAMSHAFT (1CD−FTV)(From September, 2003)
AVENSIS Supplement (RM1045E)
Page 4637 of 5135
A85617
23.5 (240, 17)
Fuel Pipe No. 3
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
27 (275, 20)
zNozzle Holder Seal
Cylinder Head Cover Sub−assy
Gasket
20 (204, 15)
zGasket
18 (184, 13)
27 (270, 20)
Washer
Nozzle Holder ClampInjector AssyFuel Injector
Back−up Ring No. 1 z
zO−ringzInjection Nozzle Seat
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
* Use SSTInjection Pipe Clamp No. 2
Injection Pipe Sub−assy
zGasket
zGasket
13 (135, 9.7)
* 36 (372, 27)
40 (408, 30)
* 31 (316, 23)
34 (347, 25)
Nozzle Leakage Pipe Assy
− ENGINE MECHANICALCAMSHAFT (1CD−FTV)(From September, 2003)
14−149
AVENSIS Supplement (RM1045E)
Page 4638 of 5135
A85618
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
21 (214, 15)
Vacuum Pump Assy
zO−ring
20 (204, 15)
20 (204, 15)
Camshaft
No. 2 Camshaft
Set Key
Camshaft Timing Pulley
88 (899, 65)
Camshaft Carrier
zOil Seal
8.8 (90, 78 in.lbf)Camshaft Oil Seal
Retainer
9.8 (100, 7.2)
Camshaft Position
Sensor
9.8 (100, 7.2)
Camshaft Bearing Cap
14−150
− ENGINE MECHANICALCAMSHAFT (1CD−FTV)(From September, 2003)
AVENSIS Supplement (RM1045E)
Page 4639 of 5135
141NI−01
A61175
A84394
A61184
14 −138
−
ENGINE MECHANICAL TIMING BELT (1CD−FTV)(From September, 2003)
AVENSIS Supplement (RM1045E)
REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE RADIATOR SUPPORT OPENING COVER
5. REMOVE ENGINE ROOM COVER SIDE
6. REMOVE ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
7. REMOVE INJECTOR DRIVER (See page 14 −108)
8. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM1018E on page 14 −269)
9. REMOVE GENERATOR V BELT (See Pub. No. RM1018E on page 14 −269)
10. SEPARATE PO W ER STEERI NG I DLE PULLEY BRACKET
(a) Remove the 3 bolts and power steering idle pulley brack- et.
11. DISCONNECT ENGINE WIRE
(a) Disconnect the 2 exhaust gas temperature sensor con- nectors.
12. DISCONNECT VACUUM HOSE (See page 14 −108)
13. REMOVE ENGINE MOUNTING INSULATOR SUB−ASSY RH
(a) Place a wooden block on a jack underneath the engine.
Page 4640 of 5135
A85928
A61182
SST (B)
SSTSST (A)
A61183SST
A84299
A85923
− ENGINE MECHANICALTIMING BELT (1CD−FTV)(From September, 2003)
14−139
AVENSIS Supplement (RM1045E)
(b) Remove the 3 bolts and 3 nuts, then detach the engine
mounting insulator sub−assembly RH.
14. REMOVE CRANKSHAFT PULLEY
(a) Using SST, remove the pulley bolt.
SST 09213−54015 (09213−70020), 09330−00021
HINT:
When using SST (A) (09213−70020), a plate washer (5 mm
(0.20 in.)) must be inserted between SST (A) and SST (B).
(b) Using SST, remove the pulley.
SST 09950−50013 (09951−05010, 09952−05010,
09953−05020, 09954−05031)
15. REMOVE IDLER PULLEY SUB−ASSY
(a) Remove the bolt and washer, then remove the pulley.
16. REMOVE TIMING BELT NO.2 COVER
(a) Remove the 7 bolts and 7 seal washers, then remove the
timing belt cover.