Page 4713 of 5135
A89208
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part Water By−pass Hose No. 1 Heater Water
Inlet HoseIntake Air Control ValveInsulatorIntake ManifoldVentilation Hose
zGasket
30 (306, 22)
zGasket
30 (306, 22)
14−18
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
Page 4714 of 5135
A84701
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasketzGasketFuel Tube Sub−assy
Fuel Pipe
Clamp
Fuel Pressure Pulsation
Damper Assy Fuel Pump Assy
zFuel Pump
Insulator
Fuel HoseFuel Pipe Sub−assy No. 1
zFuel Injector Back−up Ring No. 1
zFuel Injector Back−up Ring No. 2
zFuel Injector Back−up Ring No. 3
25 (255, 18)x2
zO−ring
9.0 (92, 80 in.lbf)
30 (306, 22)
x2
33 (331, 24)
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−19
AVENSIS Supplement (RM1045E)
Page 4715 of 5135
A93078
A93080
12 (122, 9.0)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partOil Level Gage
Sub−assy
Exhaust Manifold Insulator
zGasket
37 (378, 27)
x5
Manifold Stay No. 1
44 (449, 32)
Exhaust Manifold Converter Sub−assy
Manifold Stay No. 2
44 (449, 32)
zO−ring
Oil Level Gage Guide
12 (122, 9.0)
12 (122, 9.0)
14−20
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
Page 4716 of 5135
A93085
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
zGasket
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
Oil Cooler Pipe
Oil Cooler Hose
Water Inlet
zGasket
Thermostat Ignition Coil
Water By−pass
Pipe No. 1
Water By−pass Pipe No. 3
9.0 (90, 80 in.lbf)
9.0 (90, 80 in.lbf)
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−21
AVENSIS Supplement (RM1045E)
Page 4717 of 5135
A89211
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part zO−ringzGasket zBack−Up Ring No. 1
20 (208, 15)
21 (210, 15)21 (210, 15)
20 (208, 15)
Engine Coolant
Temperature Sensor
Engine Oil Pressure
Switch Assy
Surge Tank Stay No. 1
Insulator No. 2
zE−ring
zBack−Up Ring No. 3
zFuel Injector Seal
13 (127, 9.0)
Fuel Delivery
Pipe Sub−assy
Nozzle Holder Clamp
Knock Sensor
15 (153, 11)
Fuel Injector
zBack−Up Ring No. 2zO−ring19 (194, 14)
14−22
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
Page 4718 of 5135

1308N−01
A84393
(a)
(b)
(a)
(a)
(b)
A93661
(a)
(a) (a)
(a) (b)
(a)
(b)
13
−12
−
INTAKE TURBOCHARGER SUB −ASSY (1CD −FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
2. DRAIN ENGINE COOLANT (See page 16 −19)
3. REMOVE RADIATOR SUPPORT OPENING COVER
4. REMOVE ENGINE COVER SUB −ASSY NO.1
(a) Remove the 5 nuts and engine cover.
5. REMOVE VACUUM RESERVOIR SUB −ASSY
(a) Disconnect the 2 vacuum hoses and connector.
(b) Remove the 2 bolts and vacuum reservoir.
6. REMOVE DIFFERENTIAL PRESSURE SENSOR ASSY (See page 14 −108)
7. DISCONNECT ENGINE WIRE (See page 14 −138)
8. REMOVE AIR CLEANER ASSY
(a) Disconnect the PCV hose and connector.
(b) Remove the air cleaner cap with the air cleaner hose.
(c) Remove the air cleaner filter element.
(d) Remove the 3 bolts and air cleaner case.
9. REMOVE AIR TUBE NO.1
(a) Remove the 3 bolts and nut, then separate the air tubeNo. 1.
(b) Loosen the hose clamp bolts.
10. REMOVE FUEL FILTER ASSY (See Pub. No. RM1018E on page 11 −82)
Page 4719 of 5135
A79158
A79159
A79156
A79157
−
INTAKE TURBOCHARGER SUB −ASSY (1CD −FTV)(From
September, 2003)13 −13
AVENSIS Supplement (RM1045E)
11. SEPARATE HEATER PUMP ASSY (W/ COLD AREA)
(a) Remove the nut, then disconnect the connector.
(b) Separate the heater pump.
12. REMOVE HEATER BRACKET (W/ COLD AREA)
(a) Remove the bolt and heater bracket.
13. REMOVE FLOOR PANEL BRACE FRONT (See page 15 −6)
14. REMOVE EXHAUST PIPE ASSY FRONT (See page 15 −6)
15. REMOVE EXHAUST PIPE ASSY (W/ COLD AREA)
(a) Remove the 2 nuts.
(b) Remove the 2 nuts and exhaust pipe sub −assembly.
Page 4720 of 5135
A92434
A79161
A79162
A85752
13−14− INTAKETURBOCHARGER SUB−ASSY (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
16. REMOVE TURBO INSULATOR NO.2
(a) Remove the 3 bolts and nut, then remove the turbo insula-
tor.
17. REMOVE TURBO INSULATOR NO.1
(a) Remove the 2 bolts and nut, then remove the turbo insula-
tor.
18. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.2
(a) Remove the 2 bolts and exhaust manifold heat insulator.
19. REMOVE GENERATOR ASSY (See Pub. No. RM1018E on page 19−29)
20. REMOVE EGR PIPE INSULATOR
(a) Remove the 2 bolts and EGR pipe insulator.