2005 TOYOTA AVENSIS Service Repair Manual

Page 3713 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 48106
2
3
7
9
5
1
A56226
A36648
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
14±45
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
9. REMOVE CRANKSHAFT
(a) Uniformly loosen and remove the 10 bearing cap sub�

Page 3714 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A
B
10 mm
(0.39 in.)
A57506
Thrust Direction
Axial Direction Front
A56232
30.4 mm
(1.197 in.)
A36650
14±46
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
15. INS

Page 3715 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 11 0  m m
A57507Piston Ring
EM2552
A13490
EM0227
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
14±47
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
19. INSPECT PISTON RING END GAP
(a) Using a piston, push th

Page 3716 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A01185
A57508
Piston Bushing
Inside Diameter
Mark
Piston Pin
Diameter 
Color
Connecting Rod
Bushing Inside Diameter Mark Front Mark
Front Mark
Z00064
14±48
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE

Page 3717 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual Z00065
A01470
A13859
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
14±49
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
(1) Check for twist.
Maximum twist:
0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
(c) If t

Page 3718 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual ZF6928
EM6347A15065
A
B 14
13
12 AA
B B
12
A57509
6 (Ring Pin A)
5 (Ring Pin B)
Upper SideBottom Side 14±50
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
(d) Us

Page 3719 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A53029
A13854
A13868
A13987
1
2 3
45
6 7
89
10 7
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
14±51
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
26. INSPECT CRANKSHAFT OIL CLEARANCE
NOTICE:
Clean the bac

Page 3720 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 90
A57501
Engine FrontPaint 
Mark
A13855
A13856
14±52
± ENGINE MECHANICALCYLINDER BLOCK (1AZ±FE)
1AZ±FE ENGINE REPAIR MANUAL   (RM865E)
(j) Mark the front of the bearing cap bolts with paint.
(k)