2005 TOYOTA AVENSIS Service Repair Manual

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Page 1921 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A09656
A79144
A80110
±
FUEL INJECTOR ASSY(1CD±FTV)
11±61
AVENSIS REPAIR MANUAL (RM1018E)
11.REMOVE NOZZLE HOLDER SEAL
(a)Using a screwdriver, pry out the 4 nozzle holder seals.
12.REMOVE CYLINDER

Page 1922 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A79187
O±ringBack±up ring
B08249
A80111
180
90 11±62
± FUELINJECTOR ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install new back±up rings and O±rings to each injector.
(c) Apply a li

Page 1923 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A80119
New Gasket
Hollow
Screw
Union
Bolt
SST
Nozzle Leakage
No. 2 Pipe
New Gasket
SST
A79146
Check
Valve
Nozzle Leakage
No. 2 Pipe
New Gasket
A09663
:Seal Packing
± FUELINJECTOR ASSY (1CD±FTV)

Page 1924 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A79147
SST
30 cm
(11.81 in.)
11±64
±
FUEL INJECTOR ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
20.INSTALL NOZZLE HOLDER SEAL
(a)Install new 4 nozzle holder seals.
21.INSTALL TIMING BELT NO.2 C

Page 1925 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual ±
FUEL INJECTOR ASSY(1CD±FTV)
11±65
AVENSIS REPAIR MANUAL (RM1018E)
23.INSTALL INJECTION PIPE SUB±ASSY NO.2
SST09023±12700
HINT:
Perform the same procedures as injection pipe No. 1.
24.INSTALL

±
FUEL INJECTOR ASSY(1CD±FTV)
11±65
AVENSIS REPAIR MANUAL (RM1018E)
23.INSTALL INJECTION PIPE SUB±ASSY NO.2
SST09023±12700
HINT:
Perform the same procedures as injection pipe No. 1.
24.INSTALL INJECTION PIPE SUB±ASSY NO.3
SST09023±12700
HINT:
Perform the same procedures as injection pipe No. 1.
25.INSTALL INJECTION PIPE SUB±ASSY NO.4
SST09023±12700
HINT:
Perform the same procedures as injection pipe No. 1.
26.INSTALL AIR TUBE NO.1 (See page 14±270)
27. INSTALL AIR CLEANER ASSY Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
28. INSTALL ENGINE COVER NO.1
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
29. INSTALL VACUUM RESERVOIR SUB±ASSY Torque: 8.3 N m (85 kgf cm, 74 in. lbf)
30. CHECK FOR FUEL LEAKS
NOTICE:
Under ACTIVE TEST mode, fuel pressure increases. Take precautions to prevent fuel from spraying
on you or inside the engine compartment.
HINT:
During ACTIVE TEST mode, engine speed goes high and combustion noise bec\
omes loud.
(a) Check that there are no fuel leaks from any part of the fuel system at t\
he engine stops.
HINT:
If fuel leakage could be found on specific parts, replace them with new \
parts.
(b) While cranking or when starting the engine, check that there is no leaks from\
any part of the fuel sys-
tem.
HINT:
If fuel leakage could be found on specific parts, replace them with new pa\
rts.
(c) Disconnect the fuel hose from the common rail.
(d) While cranking the engine, check fuel leaks from the return pipe.
HINT:
If there is fuel leakage, replace the common rail.
(e) Connect the hand±held tester to the DLC3.
(f) Start the engine and push the hand±held tester main switch ON.
(g) Select the FUEL LEAK test of ACTIVE TEST mode on the hand±held tester\
.
(h) If you do not have the hand±held tester, depress the accelerator pedal quickly and fully to increase the engine speed at maximum and keep it for 2 seconds. Repeat this opera\
tion several times.
(i) Check that there are no leaks from any part of the fuel system.
NOTICE:
If the leakage from the return pipe is less than 10 cc (0.6 cu in.) in\
a minute, it is acceptable.
HINT:
If fuel leakage could be found on specific parts, replace them with new \
parts.
(j) Reconnect the fuel hose to the common rail.

Page 1926 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 110U7±01
A79434
Radiator Support Opening Cover
Engine Cover No. 1
Vacuum Reservoir Sub±assy
Union To Connector Tube Hose
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
N´m (kgf´cm, f

Page 1927 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A79442
Timing Belt No. 2 Cover
Seal Washer *
2 Gasket
Injection Pipe
Clamp No. 2
Injection
Pipe Sub±assy
13 (135, 9.7)
Cylinder Head Cover Sub±assy
Gasket
Nozzle Holder Seal
Gasket
O±ring

Page 1928 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 110CX±02
A75346
A79038
E2S PR2 VCS
VCPR E2
Fuel pressure sensor
A79039Pressure discharge valve
A62162
Vacuum Switch Body
11±56
± FUELFUEL SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
FUEL SY

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