Page 3001 of 5135
I35341
I35342
I35343
I35344
I32993
14 mm
(0.55 in.)
Hexagon
Wrench
Modulator
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±95
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE W/RECEIVER CONDENSER ASSY
(a) Remove the bolt and the w/ receiver condenser assy.
12. REMOVE DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and the discharge tube.
13. REMOVE REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Disconnect the discharge tube and remove the refriger-
ant filter.
14. R E M O V E M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Remove the 4 bolts and the magnet valve assy.
15. REMOVE COOLER DRYER (W/O HOT GAS HEATER)
(a) 1AZ±FSE:
Remove the 2 bolts and bracket.
(b) Using a hexagon wrench 14 mm (0.55 in.), remove the
cap from the modulator.
Page 3002 of 5135
I32994
I32994
I32475
I32993
14 mm
(0.55 in.)
Hexagon
Wrench
Modulator
55±96
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using needle nose pliers, remove the cooler dryer.
16. REMOVE COOLER CONDENSER CUSHION NO.1
17. REMOVE COOLER CONDENSER CUSHION NO.2
18. REMOVE CONDENSER BRACKET COLLAR NO.1
19. INSTALL COOLER DRYER (W/O HOT GAS HEATER)
(a) Using needle nose pliers, install the new cooler dryer.
(b) Sufficiently apply compressor oil to the fitting surfaces of
the O±ring.
Compressor oil: ND±OIL 8 or equivalent
(c) Using a hexagon wrench 14 mm (0.55 in.), install the new
cap on the modulator.
Torque: 2.9 Nm (30 kgfcm, 25 in.lbf)
(d) 1AZ±FSE:
Install the bracket with the 2 bolts.
Page 3003 of 5135

I35344
I35343
I35342
I35336
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±97
AVENSIS REPAIR MANUAL (RM1018E)
20. I N S TA L L M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Install the magnet valve assy with the 4 bolts.
Torque: 3.4 Nm (35 kgfcm, 30 in.lbf)
21. INSTALL REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Install the refrigerant filter to the discharge tube.
22. INSTALL DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Install the discharge tube with the 2 bolts.
Torque: 5.4 Nm (55 kgfcm, 47 in.lbf)
23. INSTALL LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV)
STEERING POSITION TYPE)
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy B.
(d) Install the liquid tube sub±assy B on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 Nm (55 kgfcm, 47 in.lbf)
24. INSTALL DISCHARGE TUBE SUB±ASSY (W/ HOT
GAS HEATER)
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new 2 O±rings and
the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the discharge tube sub±assy.
Page 3004 of 5135

I35337
I35335
I35336
55±98
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the discharge tube sub±assy on the w/ receiver
condenser assy with the bolt.
Torque: 5.4 Nm (55 kgfcm, 47 in.lbf)
25. INSTALL LIQUID TUBE SUB±ASSY A
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy A.
(d) w/o Hot gas heater:
Install the liquid tube sub±assy A on the w/ receiver con-
denser assy core with the bolt.
Torque: 5.4 Nm (55 kgfcm, 47 in.lbf)
(e) w/ LHD Hot gas heater:
Install the liquid tube sub±assy A on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 Nm (55 kgfcm, 47 in.lbf)
26. INSTALL COOLER REFRIGERANT DISCHARGE
HOSE NO.1
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to the O±ring and the fit-
ting surface of the hose joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the cooler refrigerant discharge hose
No.1.
Page 3005 of 5135
I35837
w/o Hot gas heater:
w/ Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±99
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the cooler refrigerant discharge hose No.1 on the
w/ receiver condenser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
27.INSTALL FRONT BUMPER COVER (See page 76±3)
28.CHARGE REFRIGERANT (See page 55±38) SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080), 07117±48130, 07117±48140
Specified amount: 440 30 g (15.51 1.06 oz.)
29.WARM UP ENGINE (See page 55±38)
30.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)
Page 3006 of 5135
550ZA±01
I35278
Nm (kgfcm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalentw/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
Cooler Dryer
Cap
1AZ±FSE: O±ring
O±ring
5.4 (55, 47 in.lbf)
5.4 (55, 47 in.lbf)
2.9 (30, 25 in.lbf)
w/o Hot gas heater:
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±91
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
Page 3007 of 5135
I35279
Nm (kgfcm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalentw/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1O±ring O±ring
w/ Hot gas heater:
5.4 (55, 47 in.lbf)
O±ring
O±ring
5.4 (55, 47 in.lbf)
O±ring
5.4 (55, 47 in.lbf)
5.4 (55, 47 in.lbf)5.4 (55, 47 in.lbf)
O±ring
Discharge Tube Sub±assy
5.4 (55, 47 in.lbf)
3.4 (35, 30 in.lbf)
3.4 (35, 30 in.lbf)
Discharge Tube
Discharge Tube
Refrigerant Filter
Magnet Valve Assy
55±92
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
Page 3008 of 5135
550Z9±01
55±90
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
W/RECEIVER CONDENSER ASSY
ON±VEHICLE INSPECTION
1. INSPECT W/RECEIVER CONDENSER ASSY
(a) If the fin of the w/receiver condenser assy is dirty, clean it with water and dry it with compressed air.
NOTICE:
Do not damage the fin of the condenser assy.
(b) If the fin of the w/receiver condenser assy is bent, straighten it using a screwdriver or pliers.
2. INSPECT CONDENSER FOR LEAKAGE OF REFRIGERANT
(a) Using a halogen leak detector, check pipe joints for gas leakage.
(b) If gas leakage is detected in a joint, check the torque of the joint.