Page 2689 of 5135
± AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR (U241E)
40±41
AVENSIS REPAIR MANUAL (RM1018E)
9. INSTALL AIR CLEANER ASSY
Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
10. INSTALL BATTERY CARRIER
Torque: 13 Nm (131 kgfcm, 9 ftlbf)
11. INSTALL BATTERY
Page 2690 of 5135
4011X±01
C94739
C94739
± AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR (U341E)
40±39
AVENSIS REPAIR MANUAL (RM1018E)
SPEED SENSOR (U341E)
REPLACEMENT
1. REMOVE BATTERY
2. REMOVE BATTERY CARRIER
3. REMOVE AIR CLEANER ASSY
4. REMOVE AIR CLEANER HOSE NO.1
5. REMOVE SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
6. INSTALL SPEED SENSOR
(a) Coat an O±ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 5.4 Nm (55 kgfcm, 48 ftlbf)
(c) Connect the speed sensor connector.
7. INSTALL AIR CLEANER HOSE NO.1
8. INSTALL AIR CLEANER ASSY
Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
9. INSTALL BATTERY CARRIER
Torque: 13 Nm (131 kgfcm, 9 ftlbf)
10. INSTALL BATTERY
Page 2691 of 5135
400DN±02
AT0953
SST
AT3306
Hold
TurnLock
Free
D25367
Sample showing minimum amount of
powders in ATF
Actual Size
± AUTOMATIC TRANSMISSION / TRANSTORQUE CONVERTER CLUTCH AND DRIVE
PLATE (ATM)40±37
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE CONVERTER CLUTCH AND DRIVE PLATE (ATM)
INSPECTION
1. INSPECT TORQUE CONVERTER CLUTCH ASSY
(a) Inspect the one±way clutch.
(1) Install SST into the inner race of the one±way
clutch.
SST 09350±32014 (09351±32010)
(2) Install SST so that it fits in the notch of the converter
hub and outer race of the one±way clutch.
SST 09350±32014 (09351±32020)
(3) Check that the one±way clutch locks when it is
turned counterclockwise, and rotates smoothly
clockwise.
Clean the torque converter clutch and retest the one±way
clutch as necessary.
Replace the torque converter clutch if the one±way clutch still
fails the test.
(b) Determine the condition of the torque converter clutch
assy.
(1) If the inspection result of the torque converter clutch
assy meets the following conditions, replace the
torque converter clutch.
Malfunction item:
Any metallic sound is heard from the torque convert-
er clutch during stall test or when the shift lever is in
neutral position.
One±way clutch is free or locked in both directions.
Fine powders exceeding the sample limit is identified
in ATF. (See the sample.)
HINT:
The sample shows the auto fluid of approx. 0.25 liters (0.26 US
qts, 0.22 Imp. qts) that is taken out from the removed torque
converter clutch.
(c) Replace the ATF in the torque converter clutch.
(1) If the ATF is discolored and/or has a foul odor, stir
the ATF in the torque converter clutch completely
and drain it with the face for installation facing up.
Page 2692 of 5135
C11090
D25368
OK NG
The Bottom is
Damaged
C81014
40±38± AUTOMATIC TRANSMISSION / TRANSTORQUE CONVERTER CLUTCH AND DRIVE
PLATE (ATM)
AVENSIS REPAIR MANUAL (RM1018E)
(d) Clean and check the oil cooler and oil pipe line.
(1) If the torque converter clutch is inspected or the ATF
is exchanged, clean the oil cooler and oil pipe line.
HINT:
Spray compressed air of 196 kPa (2 kgf/cm2, 28 psi) from
the inlet hose.
If plenty of fine powders are identified in the ATF, add new
ATF using a bucket pump and clean it again.
(2) If the ATF is cloudy, inspect the oil cooler.
(e) Prevent deformation of the torque converter clutch and
damage to the oil pump gear.
(1) When any marks due to interference are found on
the end of the bolt for the torque converter clutch
and on the bottom of the bolt hole, replace the bolt
and the torque converter clutch.
(2) All of the bolts shall have the same length.
(3) Do not lose the spring washer.
2. INSPECT DRIVE PLATE & RING GEAR SUB±ASSY
(a) Set up a dial indicator and measure the drive plate runout.
(b) Check the damage of the ring gear.
Maximum runout: 0.20 mm (0.0079 in.)
If the runout is not within the specification or ring gear is dam-
aged, replace the drive plate.
Page 2693 of 5135
40121±02
D30480
C81535
D30341
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
40±25
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE HOOD SUB±ASSY
2. REMOVE ENGINE COVER SUB±ASSY NO.1
(a) Remove the 2 nuts and engine cover.
3. REMOVE RADIATOR SUPPORT OPENING COVER
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE BATTERY
6. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts and battery carrier.
7. REMOVE AIR CLEANER ASSY
8. REMOVE AIR CLEANER HOSE NO.1
9. SEPARATE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the nut from the control shaft lever.
(b) Separate the control cable from the control shaft lever.
(c) Remove the clip and separate the control cable from the
control cable bracket.
10. SEPARATE WIRE HARNESS
(a) Remove the 3 bolts and 2 wire harnesses and wire har-
ness bracket.
Page 2694 of 5135
D30342
D30343
D30346
D30344
40±26
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
11. SEPARATE CONNECTOR
(a) Separate the 2 wire harnesse clamps from the oil filler tube.
(b) Separate the transmission wire connector.
(c) Separate the park/neutral position switch connector.
(d) Separate the 2 speed sensor connectors.
12. REMOVE TRANSMISSION CONTROL CABLE CLAMP
(a) Remove the bolt and transmission control cable clamp from the automatic transaxle.
13. REMOVE TRANSMISSION OIL FILLER TUBE SUB±ASSY
(a) Remove the ATF level gauge.
(b) Remove the bolt and oil filler tube.
(c) Remove the O±ring from the oil filler tube.
14. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Remove the 3 bolts and control cable bracket No.1.
15. REMOVE FRONT WHEELS
16. REMOVE ENGINE UNDER COVER RH
17. REMOVE ENGINE UNDER COVER LH
18. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug gasket and drain ATF.
(b) Install a new gasket and drain plug. Torque: 49 N m (500 kgf cm, 36 ft lbf)
19. DRAIN COOLANT
(a)1AZ±FE (See pege 16±19)
(b)1AZ±FSE (See pege 16±31)
Page 2695 of 5135
D30345
D25745
No. 1 Engine HangerNo. 2 Engine Hanger
C80168
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±27
AVENSIS REPAIR MANUAL (RM1018E)
20. SEPARATE OIL COOLER INLET TUBE NO.1
(a) Using SST, disconnect the oil cooler inlet tube No.1.
SST 09023±12700
21. SEPARATE OIL COOLER OUTLET TUBE NO.1
(a) Using SST, disconnect the oil cooler outlet tube No.1. SST 09023±12700
22. SUSPEND ENGINE ASSY
(a) Install the No.1 and No.2 engine hangers in the correctdirection.
Parts No.:
No. 1 engine hanger: 12281±28010
No. 2 engine hanger: 12282±28010
Bolt: 91512±61020
Torque: 38 N m (387 kgf cm, 28 ft lbf)
(b) Attach the engine chain hoist to the engine hanger.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other part.
23.REMOVE EXHAUST PIPE ASSY FRONT (See page 15±7)
24.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6)
25.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
26. REMOVE STARTER ASSY
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter.
27. SUPPORT AUTOMATIC TRANSAXLE ASSY
(a) Support the automatic transaxle with a transmission jack.
28. REMOVE ENGINE MOUNTING MEMBER SUB±ASSYCENTER
(a) Remove the 4 bolts and center member with engine
mounting insulator FR.
Page 2696 of 5135
D30861
D30351
G20928
D25738
C85797
40±28
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
29. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR
(a) Remove the 4 bolts, nut and engine mounting insulator
LH.
30. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 3 bolts and engine mounting bracket LH from
the automatic transaxle.
31. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR
(a) Remove the bolt and separate the hose clamp from the
engine mounting insulator RR.
(b) Remove the bolt from the engine mounting bracket RR.
(c) Remove the 3 nuts, bolt and engine mounting insulator
RR from suspension member.
32. SEPARATE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR
(a) Remove the bolt and nut from the engine mounting brack-
et FR.