2005 TOYOTA AVENSIS Service Repair Manual

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Page 4553 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual G23405Transmission Wire
− DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U151E)05−539
AVENSIS Supplement (RM1045E)
(9) Disconnect the connector of the transmission wire.
HINT:
Disconn

Page 4554 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 1306Y−02
A85745
8.0 (82, 71 in.lbf)
Engine Cover Sub−assy No. 1 Radiator Support Opening Cover
N·m (kgf·cm, ft·lbf)
: Specified torque
7.0 (71, 62 in.lbf)
Air Cleaner Cap w/ Hose
Air Cleaner

Page 4555 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A85746
Union to Connector Tube Hose
Fuel Filter Assy Vacuum Reservoir Sub−assy
43 (440, 32)
43 (440, 32)
zGasket
zGasketCompression Spring
Floor Panel Brace Front Exhaust Pipe Assy Front
Compression

Page 4556 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A85747
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasket
zGasket zGasket
20 (204, 15)
20 (204, 15)
20 (204, 15)
12 (122, 8.9)
60 (612, 44)
13 (135, 9.8)
36 (367, 27)
61 (622, 45)

Page 4557 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 1302Z−04
A77123
SST
A60595E2 VC
13−6− INTAKETURBO CHARGER SYSTEM (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
ON−VEHICLE INSPECTION
1. INSPECT INTAKE AIR SYSTEM
(a) Check for

1302Z−04
A77123
SST
A60595E2 VC
13−6− INTAKETURBO CHARGER SYSTEM (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
ON−VEHICLE INSPECTION
1. INSPECT INTAKE AIR SYSTEM
(a) Check for leakage or clogging between the air cleaner housing and turbocharger inlet and between
the turbocharger outlet and cylinder head.
ConditionOperation
Clogged air cleanerClean or replace the element
Collapsed or deformed hosesRepair or replace
Leakage from connectionsCheck each connection and repair
Cracks in componentsCheck and replace
2. INSPECT EXHAUST SYSTEM
(a) Check for leakage or clogging between the cylinder head and turbocharger inlet and between the
turbocharger outlet and exhaust pipe.
ConditionOperation
Deformed componentsRepair or replace
Foreign material in passagesRemove
Leakage from componentsRepair or replace
Cracks in componentsCheck and replace
3. CHECK TURBOCHARGING PRESSURE
(a) Warm up the engine.
(b) Using a 3−way connector, connect SST (turbocharger
pressure gauge) to the hose leading to the intake air con-
nector.
SST 09992−00242
(c) While depressing the clutch pedal, press the accelerator
pedal down fully. Measure the turbocharging pressure at
the maximum speed (5,100 to 5,250 rpm).
Standard pressure:
15 to 45 kPa (0.15 to 0.46 kgf/cm
2, 2.2 to 6.5 psi)
If the pressure is less than specification, check both the intake
air and exhaust systems for leakage.
If there is no leakage, check if the actuator hose has discon-
nected. If not, check the turbocharger.
If the pressure is greater than the specification, check if the ac-
tuator hose has disconnected or cracked. If not, check the
turbocharger.
4. INSPECT TURBO PRESSURE SENSOR
(a) Inspect the power source voltage.
(1) Disconnect the turbo pressure sensor connector.
(2) Turn the ignition switch to ON.
(3) Using a voltmeter, measure the voltage between
connector terminals 3 (VC) and 1 (E2) of the wire
harness side.
Voltage: 4.5 to 5.5 V
If the result is not as specified, check the wiring and ECM.

Page 4558 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A87890
PIM (+)
E2 (−) ECM Connector
Vacuum SST
E13 E12
A77125
SST
Pressure
− INTAKETURBO CHARGER SYSTEM (1CD−FTV)(From
September, 2003)13−7
AVENSIS Supplement (RM1045E)
(4) Turn the ignition s

Page 4559 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 1302Y−04
A77119
A77120
A77121
13−4− INTAKETURBO CHARGER SYSTEM (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
TURBO CHARGER SYSTEM (1CD−FTV)(From September,
2003)
PRECAUTION
1.

Page 4560 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A77122
− INTAKETURBO CHARGER SYSTEM (1CD−FTV)(From
September, 2003)13−5
AVENSIS Supplement (RM1045E)
(k) Since the turbine wheels run at extremely high speed, if
the engine is running without th

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