2005 TOYOTA AVENSIS Service Repair Manual

Page 4017 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 141NU−01
A09477
A09488
A09492
A09494
Plastigage
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−43
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
OVERHAUL
1. INSPECT CONNECT

Page 4018 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09514
Front Mark
(Protrusion)
A09493
90_
90_
A09490
Front
Painted Mark
A09495
14−44− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E

Page 4019 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09472
No. 1
No. 2
No. 3
No. 4
Mark
0,1 or 2Mark
1, 2, 3, 4 or 5Mark
1, 2 or 3
A56037
Ridge Reamer
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−45
1CD−FTV ENGINE RE

Page 4020 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09496
A09497
A08026
A85943
14−46− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
5. INSPECT CRANKSHAFT THRUST CLEARANCE
(a) Using

Page 4021 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A87939
6mm
Hexagon
Wrench
A87944
A09502
A09501
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−47
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
8. REMOVE CYLINDER BLOCK OIL O

Page 4022 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09453
10mm
(0.39 in)
10mm
(0.39 in)
A09455
1
2 Front
Thrust
Direction
Axial
Direction1
2
A
B
C
A88537
14 mm
(0.55 in.) 14−48
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
200

Page 4023 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09693
EM0227
Z00064
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−49
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(b) Subtract the piston diameter measurement from the cy

Page 4024 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual Z00065
A87945
A88538
11 0 m m
(4.33 in.)
EM7639
14−50− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(2) Inspect the twist.
Maximu