Page 2505 of 5135

F45155
F40197
Inner SideRear
Side
±
FRONT SUSPENSION STABILIZER BAR FRONT
26±27
AVENSIS REPAIR MANUAL (RM1018E)
10. SUSPEND ENGINE ASSY
(a)1ZZ, 3ZZ Engine: See page 41±15
(b)1AZ Engine: See page 41±24
(c)1CD Engine: See page 41±33
11.REMOVE FRONT SUSPENSION MEMBER BRACE REAR LH (See page 26±16)
12. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH
HINT:
Remove the RH side by the same procedures as the LH side.
13.SEPARATE FRONT SUSPENSION CROSSMEMBER SUB±ASSY (See page 26±16)
14. REMOVE FRONT STABILIZER BRACKET NO.1 LH
(a) Remove the 2 bolts and the front stabilizer bracket No.1 LH.
15. REMOVE FRONT STABILIZER BRACKET NO.1 RH
(a) w/ HID:Remove the 3 bolts, the front stabilizer bracket No.1 RH
and the height control sensor (Front).
(b) w/o HID:
Remove the 2 bolts and the front stabilizer bracket No.1
RH.
16. REMOVE FRONT STABILIZER BAR BUSH NO.1
(a) Remove the 2 bushings from the stabilizer bar.
17. REMOVE STABILIZER BAR FRONT
18. INSTALL STABILIZER BAR FRONT 19. INSTALL FRONT STABILIZER BAR BUSH NO.1
(a) Install the 2 front stabilizer bar bush No.1 to the stabilizerbar front as shown in the illustration.
HINT:
Install the bushing to the outer side of the bushing stopper on
the stabilizer bar.
20. INSTALL FRONT STABILIZER BRACKET NO.1 LH
(a) Install the front stabilizer bracket No.1 LH with the 2 bolts. Torque: 19 N m (194 kgf cm, 14 ft lbf)
Page 2506 of 5135

F45155
A
B
F44620
26±28
±
FRONT SUSPENSION STABILIZER BAR FRONT
AVENSIS REPAIR MANUAL (RM1018E)
21. INSTALL FRONT STABILIZER BRACKET NO.1 RH
(a) w/ HID: Install the front stabilizer bracket No.1 RH and the height
control sensor (Front) with the 3 bolts.
Torque:
Bolt A: 5.4 N m (55 kgf cm, 48 in. lbf)
Bolt B: 19 N m (194 kgf cm, 14 ft lbf)
(b) w/o HID: Install the front stabilizer bracket No.1 RH with the 2 bolts.
Torque: 19 N m (194 kgf cm, 14 ft lbf)
22.INSTALL FRONT SUSPENSION CROSSMEMBER SUB±ASSY (See page 26±16)
23.INSTALL FRONT SUSPENSION MEMBER BRACE REAR LH (See page 26±16)
24. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH
HINT:
Install the RH side by the same procedures as the LH side.
25. INSTALL RACK & PINION POWER STEERING GEAR ASSY
(a)Electric power steering model: See page 51±28
(b)Oil pressure power steering model: See page 51±36
26.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 30±6)
27. INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 RH
HINT:
Connect the RH side by the same procedures as the LH side.
28.INSTALL TIE ROD END SUB±ASSY LH (See page 30±6)
29. INSTALL TIE ROD END SUB±ASSY RH
HINT:
Connect the RH side by the same procedures as the LH side.
30. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the 2 nuts.Torque: 74 N m (755 kgf cm, 55 ft lbf)
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
31. INSTALL FRONT STABILIZER LINK ASSY RH
HINT:
Install the RH side by the same procedures as the LH side.
32. INSTALL FRONT WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
33.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
34.HEADLIGHT AIM ONLY (W/ DISCHARGE HEAD LAMP) (See page 65±19)
Page 2507 of 5135

260DS±01
G22708
F40228
SST
ZX1712
26±24
±
FRONT SUSPENSION LOWER BALL JOINT ASSY FRONT LH
AVENSIS REPAIR MANUAL (RM1018E)
LOWER BALL JOINT ASSY FRONT LH
REPLACEMENT
HINT:
COMPONENTS: See page 26±2
Replace the RH side by the same procedures as the LH side. 1. INSPECT LOWER BALL JOINT ASSY FRONT LH
(a) Jack up front side of the vehicle.
(b) Check that there is no looseness on the ball joint by shak-ing the lower arm up and down with a force of 294 N (30
kgf, 66 lbf).
2. REMOVE FRONT WHEEL
3.SEPARATE FRONT AXLE HUB LH NUT (See page 30±6) SST 09930±00010
4.DISCONNECT SPEED SENSOR FRONT LH (See page 30±6)
5.SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
6. REMOVE FRONT DISC
7.SEPARATE TIE ROD END SUB±ASSY LH (See page 30±22) SST 09628±62011
8.SEPARATE FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 30±22)
9.REMOVE FRONT AXLE ASSY LH (See page 30±22)
10. REMOVE LOWER BALL JOINT ASSY FRONT LH
(a) Remove the cotter pin and nut.
(b) Using SST, remove the lower ball joint assy front LH.
11. INSPECT LOWER BALL JOINT ASSY FRONT LH
(a) As shown in the illustration, flip the ball joint stud back andforth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate of 3 ± 5 seconds per 1 turn and take the torque reading
on the 5th turn.
Turning torque:
0.98 ± 4.9 N´m (10 ± 50 kgf´cm, 9 ± 43 in.´lbf)
Page 2508 of 5135
±
FRONT SUSPENSION LOWER BALL JOINT ASSY FRONT LH
26±25
AVENSIS REPAIR MANUAL (RM1018E)
12. INSTALL LOWER BALL JOINT ASSY FRONT LH
(a) Install the lower ball joint assy front LH, and torque the nut.
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut further\
up to 60 .
13.INSTALL FRONT AXLE ASSY LH (See page 30±22)
14.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 30±22)
15.INSTALL TIE ROD END SUB±ASSY LH (See page 30±22)
16. INSTALL FRONT DISC
17.INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
18.CONNECT SPEED SENSOR FRONT LH (See page 30±6)
19.INSTALL FRONT AXLE HUB LH NUT (See page 30±6)
20. INSTALL FRONT WHEEL
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
21.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
22. CHECK ABS SPEED SENSOR SIGNAL
(a)w/o VSC: See page 05±699
(b)w/ VSC: See page 05±756
Page 2509 of 5135

260DR±01
F13686
F41742
C80889
±
FRONT SUSPENSION FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (MTM)26±21
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (MTM)
REPLACEMENT
HINT:
COMPONENTS: See page 26±2
Replace the RH side (Engine: 1AZ) by the same procedures as the LH (A\
TM) side.
Replace the RH side (Engine: 1ZZ, 3ZZ, 1CD) by the same procedures as \
the LH (MTM) side.
1. REMOVE FRONT WHEELS
2. SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link fromthe shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
3. SEPARATE FRONT STABILIZER LINK ASSY RH
HINT:
Separate the RH side by the same procedures as the LH side. 4. SEPARATE FRONT SUSPENSION ARM SUB±ASSYLOWER NO.1 LH
(a) Remove the bolt and 2 nuts, and separate the lower sus- pension arm from the lower ball joint.
5. REMOVE FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH
(a) Remove the 2 bolts, nut and lower suspension arm sub±
assy lower No.1 LH from the front suspension crossmem-
ber sub±assy.
Page 2510 of 5135

C80889
F41742
F13686
C80889
26±22± FRONT SUSPENSIONFRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
6. TEMPORARILY TIGHTEN FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH
(a) Install the lower suspension arm, temporary tighten the 2
bolts and nut.
7. CONNECT FRONT SUSPENSION ARM SUB±ASSY
LOWER NO.1 LH
(a) Connect the lower suspension arm to the lower ball joint
with the 2 nuts and bolt.
Torque: 89 Nm (908 kgfcm, 66 ftlbf)
8. CONNECT FRONT STABILIZER LINK ASSY LH
(a) Install the stabilizer bar link with the nut.
Torque: 74 Nm (755 kgfcm, 55 ftlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
9. CONNECT FRONT STABILIZER LINK ASSY RH
HINT:
Install the RH side by the same procedures as the LH side.
10. STABILIZE SUSPENSION
(a) Install the front wheel and jack down the vehicle.
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
(b) Bounce the vehicle up and down several times to stabilize the suspension.
11. FULLY TIGHTEN FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH
(a) Fully tighten the 2 bolts and nut.
Torque: 137 Nm (1,400 kgfcm, 101 ftlbf)
Page 2511 of 5135
±
FRONT SUSPENSION FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH(MTM)26±23
AVENSIS REPAIR MANUAL (RM1018E)
12.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
Page 2512 of 5135

260DQ±01
F13686
C80293
26±16±
FRONT SUSPENSION FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (ATM)
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (ATM)
REPLACEMENT
HINT:
COMPONENTS: See page 26±2
Replace the RH side (Engine: 1AZ) by the same procedures as the LH (A\
TM) side.
Replace the RH side (Engine: 1ZZ) by the same procedures as the LH (M\
TM) side.
1. REMOVE FRONT WHEELS
2. SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link fromthe shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
3. SEPARATE FRONT STABILIZER LINK ASSY RH
HINT:
Separate the RH side by the same procedures as the LH side.
4.SEPARATE TIE ROD END SUB±ASSY LH (See page 30±6) SST 09628±62011
5. SEPARATE TIE ROD END SUB±ASSY RH SST 09628±62011
HINT:
Separate the RH side by the same procedures as the LH side.
6. SEPARATE FRONT SUSPENSION ARM SUB±ASSYLOWER NO.1 LH
(a) Remove the bolt and 2 nuts, and separate the front sus- pension arm sub±assy lower No.1 from the lower ball
joint.
7. SEPARATE FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 RH
HINT:
Separate the RH side by the same procedures as the LH side.
8. SEPARATE RACK & PINION POWER STEERING GEAR ASSY
(a)Electric power steering model: See page 51±28
(b)Oil pressure power steering model: See page 51±36
9. SUSPEND ENGINE ASSY
(a)U341E: See page 40±11
(b)U241E: See page 40±25