Page 4009 of 5135
67±18
±
AUDI O & VISUAL SYSTE MAMPLIFIER ANTENNA ASS Y(SEDAN MODELS)
A VENSIS RE PAIR MANUAL (RM1018E)
20 . INS TALL AMPLIFIER ANTENNA ASSY
(a ) Install the 2 bolts.
T orque: 7.0 N m (71 kgf cm, 62 in. lbf)
(b ) w/ Navigation:
Install the nut and scre w.
w/o Navigation:
Install the nut.
(c ) w/ Navigation:
Install the 11 clamps and the amplifier antenna ass y.
w/o Navigation:
Install the 10 clamps and the amplifier antenna ass y.
(d ) Connect the connectors.
21 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
22 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
23 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
Page 4010 of 5135
141NR−01
A62604zNon−reusable part zValve Stem Oil
O Seal or Ring Valve Adjusting Shim
Valve Lifter
Valve Spring Retainer
Valve Spring Retainer Lock
Inner Compression Spring
Valve Spring Seat
Plate Washer
zValve Guide Bushing
Exhaust Valve
Semicircular Plug
zValve Stem Oil O Seal or Ring Valve Adjusting Shim
Valve Lifter
Valve Spring RetainerValve Spring Retainer Lock
Inner Compression Spring
Valve Spring Seat Plate Washer
zValve Guide Bushing
Intake Valve
14−26− ENGINE MECHANICALCYLINDER HEAD ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
CYLINDER HEAD ASSY (1CD−FTV)(From September, 2003)
COMPONENTS
Page 4011 of 5135
190VD−01
A55650
SST (A)
SST (B)
A92421
Rotor Shaft
SST (A)
A57794
SST (B)
Turn
A81164
− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)19−11
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
OVERHAUL
1. REMOVE GENERATOR W/CLUTCH PULLEY
(a) Remove the generator pulley cap.
(b) Set SST (A) and (B).
SST 09820−63020
(c) Clamp SST (A) in a vise.
(d) Set the generator to SST.
NOTICE:
At this time, make sure that the generator and SST are per-
pendicular to one another.
(e) Insert the 3 tabs of SST (B) into the 3 holes on the pulley.
(f) To loosen the pulley, turn SST (B) in the direction shown
in the illustration.
(g) Remove the generator from SST.
(h) Remove the pulley from the rotor shaft.
2. REMOVE GENERATOR REAR END COVER
(a) Remove the 3 nuts and end cover.
(b) Remove the terminal insulator.
Page 4012 of 5135
A81147
A81148
SST
A92425
A81902
Lock Turn
B12264
Ohmmeter 19−12
− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
3. REMOVE GENERATOR BRUSH HOLDER ASSY
(a) Remove the 2 screws, then remove the generator brush
holder.
4. REMOVE GENERATOR COIL ASSY
(a) Remove the 4 bolts.
(b) Using SST, remove the coil assembly.
SST 09950−40011 (09951−04020, 09952−04010,
09953−04020, 09954−04010, 09955−04071,
09957−04010, 09958−04011)
5. REMOVE GENERATOR ROTOR ASSY
6. INSPECT GENERATOR W/CLUTCH PULLEY
(a) Check that the pulley is locked when it is turned clock-
wise, and that the pulley rotates smoothly when it is
turned counterclockwise.
7. INSPECT GENERATOR ROTOR ASSY
(a) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the slip rings.
Standard resistance: 2.3 to 2.7at 20˚C (68˚F)
If the resistance is not as specified, replace the rotor.
Page 4013 of 5135
B12265
Ohmmeter
B12266
A79305
Length
B16375
− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)19−13
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(b) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the slip ring and rotor.
Standard: 1 Mor higher
If the resistance is not as specified, replace the rotor.
(c) Check that the slip rings are not rough or scored.
If rough or scored, replace the rotor.
(d) Using vernier calipers, measure the slip ring diameter.
Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum diameter: 14.0 mm (0.551 in.)
If the diameter is less than minimum, replace the rotor.
8. INSPECT GENERATOR BRUSH HOLDER ASSY
(a) Using vernier calipers, measure the exposed brush
length.
Standard exposed length: 10.5 mm (0.413 in.)
Minimum exposed length: 4.5 mm (0.177 in.)
If the exposed length is less than minimum, replace the brushes
and brush holder assembly.
9. INSPECT GENERATOR ROTOR BEARING
(a) Check that the bearing is not rough or worn.
If necessary, replace the rotor.
10. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check that the bearing is not rough or worn.
If necessary, replace the bearing.
11. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws, bearing retainer.
Page 4014 of 5135
B16518
SST
B16515
SST
B16368
Pulley
B16521
A81671
Deep Socket
Wrench 21
19−14− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(b) Using SST and a hammer, tap out the bearing.
SST 09950−60010 (09951−00250), 09950−70010
(09951−07100)
12. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new bearing.
SST 09950−60010 (09951−00470), 09950−70010
(09951−07100)
(b) Install the bearing retainer with the 4 screws.
Torque: 2.3 Nm (23 kgfcm, 20 in.lbf)
13. INSTALL GENERATOR ROTOR ASSY
(a) Place the drive end frame on the pulley.
(b) Install the rotor to the drive end frame.
14. INSTALL GENERATOR COIL ASSY
(a) Place the generator washer on the rotor.
(b) Using a 21 mm deep socket wrench and press, press in
the coil carefully.
Page 4015 of 5135
A81148
A79315
Pin (1.0 mm (0.039 in.))
A81672
Pin (1.0 mm (0.039 in.))
A81146
A81164
− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)19−15
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(c) Install the coil assembly with the 4 bolts.
Torque: 5.8 Nm (59 kgfcm, 51 in.lbf)
15. INSTALL GENERATOR BRUSH HOLDER ASSY
(a) While pushing the 2 brushes to inside the brush holder,
insert a pin (1.0 mm (0.039 in.)) into the brush holder
hole.
(b) Install the generator brush holder with the 2 screws.
Torque: 1.8 Nm (18 kgfcm, 16 in.lbf)
(c) Pull out the pin (1.0 mm (0.039 in.)) from the generator
brush holder.
16. INSTALL GENERATOR REAR END COVER
(a) Install the terminal insulator.
NOTICE:
Be careful of the terminal insulator installation direction.
(b) Install the end cover with the 3 nuts.
Torque: 4.6 Nm (47 kgfcm, 41 in.lbf)
Page 4016 of 5135
A55650
SST (A)
SST (B)
A92421
Rotor Shaft
SST (A)
A57803
SST (B)
Turn
19−16− STARTING & CHARGINGGENERATOR ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
17. INSTALL GENERATOR W/CLUTCH PULLEY
(a) Temporarily install the pulley to the rotor shaft.
(b) Set SST (A) and (B).
SST 09820−63020
(c) Clamp SST (A) in a vise.
(d) Set the generator to SST.
NOTICE:
At this time, make sure that the generator and SST are per-
pendicular to one another.
(e) Insert the 3 tabs of SST (B) into the 3 holes on the pulley.
(f) To torque the pulley, turn SST (B) in the direction shown
in the illustration.
Torque: 111 Nm (1,132 kgfcm, 82 ftlbf)
HINT:
Use a torque wrench with the fulcrum length of 50 cm (19.69
in.).
(g) Remove the generator from SST.
(h) Check that the generator pulley rotates smoothly.
(i) Install the generator pulley cap.