Page 193 of 5135

0505N±04
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx. C/ F)
05±4
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK
Page 194 of 5135
0505G±04
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±1
AVENSIS REPAIR MANUAL (RM1018E)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
HOW TO PROCEED WITH TROUBLESHOOTING
1VEHICLE BROUGHT TO WORKSHOP
2CUSTOMER PROBLEM ANALYSIS (See page 05±4)
3CONNECT THE HAND±HELD TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tool, inspect DLC3.
4CHECK DTC AND FREEZE FRAME DATA(See page 05±5)
HINT:
Record or print DTC and freeze frame data, if needed.
5CLEAR DTC AND FREEZE FRAME DATA (See page 05±5)
6 VISUAL INSPECTION
7SETTING THE CHECK (TEST) MODE DIAGNOSIS (See page 05±5)
8 PROBLEM SYMPTOM CONFIRMATION
HINT:
If the engine does not start, perform steps 10 and 12 first.
AMalfunction does not occur
BMalfunction occurs
B GO TO STEP 10
A
Page 195 of 5135
05±2
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
9SYMPTOM SIMULATION
10DTC CHECK (See page 05±5)
AMalfunction code
BNo code
B GO TO STEP 12
A
11DTC CHART (See page 05±16)
GO TO STEP 14
12BASIC INSPECTION (See page 05±5)
AWrong parts not confirmed
BWrong parts confirmed
B GO TO STEP 17
A
13PROBLEM SYMPTOMS TABLE (See page 05±22)
AWrong circuit confirmed
BWrong parts confirmed
B GO TO STEP 17
A
14CHECK ECM POWER SOURCE CIRCUIT (See page 05±124)
15 CIRCUIT INSPECTION
AMalfunction not confirmed
BMalfunction confirmed
B GO TO STEP 18
A
Page 196 of 5135
±
DIAGNOSTICS SFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±3
AVENSIS REPAIR MANUAL (RM1018E)
16CHECK FOR INTERMITTENT PROBLEMS (See page 05±5)
GO TO STEP 18
17 PARTS INSPECTION
18 IDENTIFICATION OF PROBLEM
19 ADJUSTMENT, REPAIR
20 CONFIRMATION TEST
END
Page 197 of 5135
031GY±01
± SERVICE SPECIFICATIONSEXTERIOR/INTERIOR TRIM
03±75
AVENSIS REPAIR MANUAL (RM1018E)
EXTERIOR/INTERIOR TRIM
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
FUEL LID CONTROL ASSY
Fuel lid control assy x Body8.08271 in.lbf
REAR BUMPER COVER
Rear bumper cover x Body5.55649 in.lbf
Rear bumper reinforcement No. 1 x Body11.511 516
BACK DOOR GARNISH OUTSIDE
Back door garnish Body4.95043 in.lbf
REAR SPOILER (WAGON MODELS)
Rear spoiler Body9.89987 in.lbf
Page 198 of 5135

031GG±01
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in.lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Page 199 of 5135
03±74
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
Page 200 of 5135
031GX±01
03±72
± SERVICE SPECIFICATIONSSLIDING ROOF/CONVERTIBLE
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF/CONVERTIBLE
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Sliding roof glass assemblyDrive cable4.04035 in.lbf
Sliding roof housing sub±assyBody
Bolt
Nut
5.0
5.551
5644 in.lbf
49 in.lbf