D26613
Example:
D25080
Negative (±)
Terminal
± INTRODUCTIONREPAIR INSTRUCTION
01±15
AVENSIS REPAIR MANUAL (RM1018E)
(8) Oil or water should not be put on the front seat outer belt and the front seat outer belt should be
cleaned with the appropriate detergents.
(i) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved in a collision where the SRS has deployed.
(2) The connectors to the airbag sensor assembly should be connected or disconnected with the
sensor mounted on the floor. If the connectors are connected or disconnected while the airbag
sensor assembly is not mounted to the floor, it could cause an undesired ignition of the supple-
mental restraint system.
(3) Work must be started after 90 seconds from the time the ignition switch is turned to the ºLOCKº
position and the negative (±) terminal cable is disconnected from the battery, even if only loosen-
ing the set bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
(1) The SRS wire harness is integrated with the instrument panel wire harness assembly. All connec-
tors in the system are a standard yellow color. If the SRS wire harness becomes disconnected
or the connector becomes broken due to an accident, etc., repair or replace it.
3. ELECTRONIC CONTROL
(a) REMOVAL AND INSTALLATION OF BATTERY TERMI-
NAL
(1) Before performing electronic work, disconnect the
battery negative (±) terminal cable beforehand in
order to prevent it from shorting and burning out.
(2) When disconnecting and installing the terminal
cable, turn the ignition switch and lighting switch
OFF, and loosen the terminal nut completely. Per-
form these operations without twisting or prying the
terminal.
(3) When the battery terminal cable is removed, the
memories of the clock, radio, DTCs, etc. are erased.
So before removing it, check them and make a note
of their settings.
(4) When the battery negative (±) terminal cable is dis-
connected, memories of various systems are
erased. Therefore, refer to the PRE±CHECK for
each system to make sure whether or not the sys-
tem needs to be initialized after the battery negative
022KX±01
± PREPARATIONAUDIO & VISUAL SYSTEM
02±55
AVENSIS REPAIR MANUAL (RM1018E)
AUDIO & VISUAL SYSTEM
PREPARATION
Recomended Tools
09042±00010Torx Socket T30NAVIGATION ANTENNA ASSY
09042±00030Torx Socket T20CIGARETTE LIGHTER ASSY
09050±00032Air DrillFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±00210)Chuck SetFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±00220)HandleFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09050±20010Air RiveterFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±02010)Dust CapFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±02020)Nose Piece No.1FRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09060±60350Revet CutterFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09070±20010Moulding RemoverRADIO RECEIVER ASSY
ANTENNA CORD SUB±ASSY
POWER POINT SOCKET ASSY
NAVIGATION ANTENNA ASSY
ANTENNA CORD SUB±ASSY NO.3
AMPLIFIER ANTENNA
ASSY(LIFTBACK MODELS)
AMPLIFIER ANTENNA ASSY(SEDAN
MODELS)
AMPLIFIER ANTENNA
ASSY(WAGON MODELS)
Equipment
Torque wrench
031H2±01
± SERVICE SPECIFICATIONSENGINE MECHANICAL
03±15
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgfcmftlbf
Camshaft bearing cap No. 3 x Cylinder head sub±assy1313310
Camshaft bearing cap No. 1 x Cylinder head sub±assy2323517
Camshaft timing gear or sprocket x Camshaft No. 25455140
Chain tensioner assy No. 1 x Timing chain or belt cover sub±assy9.09280 in.lbf
V±ribbed belt tensioner assy x Cylinder block sub±assy6970451
V±ribbed belt tensioner assy x Cylinder head sub±assy2929621
Engine mounting insulator RH x Body5253038
Engine mounting insulator RH x Transverse engine engine mounting bracket5253038
Cylinder head cover sub±assy x Cylinder head sub±assy A
B11
9.011 2
928
80 in.lbf
Cylinder head cover sub±assy x Timing chain or belt cover sub±assy1111 28
Ignition coil assy x Cylinder head cover sub±assy9.09280 in.lbf
Engine wire x Cylinder head cover sub±assy9.09280 in.lbf
Cylinder head cover No. 2 x Cylinder head cover sub±assy7.07162 in.lbf
Engine hanger x Cylinder head sub±assy3838728
Radio setting condenser x Cylinder head sub±assy101027
Engine coolant temperature sensor x Cylinder head sub±assy2020415
Exhaust manifold x Cylinder head sub±assy3737727
Exhaust manifold heat insulator No. 1 x Exhaust manifold Bolt
Nut18
12184
12213
9
Manifold stay No. 2 x Exhaust manifold4950036
Manifold stay No. 2 x Cylinder block sub±assy4950036
Manifold stay x Exhaust manifold A4950036
Manifold stay x Cylinder block sub±assy B3737727
Transverse engine engine mounting bracket x Timing chain or belt cover
sub±assy4747935
V±ribbed idler assy No.1 x Cylinder block sub±assy39.240029
Knock sensor x Cylinder block sub±assy2020415
Crankshaft position sensor x Timing chain or belt cover9.09280 in.lbf
Camshaft position sensor x Cylinder head sub±assy9.09280 in.lbf
Water inlet x Cylinder block sub±assy1111 28
Water by±pass pipe No. 1 x Cylinder block sub±assy9.09280 in.lbf
Water by±pass pipe No. 1 x Cylinder head sub±assy9.09280 in.lbf
Oil level gage guide x Water by±pass pipe No. 11313310
Intake manifold x Cylinder head sub±assy3030622
Flywheel sub±assy x Crankshaft 1st
2nd49
Turn 90500
Turn 9036
Turn 90
Drive plate & ring gear sub±assy x Crankshaft8889765
Transverse engine engine mounting bracket front x Transverse engine en-
gine mounting insulator front5253038
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear8788764
Transverse engine engine mounting bracket LH x Transverse engine engine
mounting insulator LH8081659
Transverse engine engine mounting bracket RH x Transverse engine engine
mounting insulator RH5253038
Front suspension crossmember sub±assy x Body A
B45
133459
1,35633
98
Front suspension member brace x Body Bolt A
Bolt B133
801,356
81698
59
05C4X±01
I35612
Sedan:
Engine Room R/B No.1
Engine Room J/B No.1
DCC FuseSteering Pad Switch LHRadio Receiver Assy
Front No.2 Speaker Assy
Front No.1 Speaker Assy Engine Room R/B No.4 (*1)
Engine Room J/B No.4 (*1)
Engine Room R/B No.3 (*2)
ALT Fuse
Driver Side J/B
RAD No.1 Fuse
AM1 Fuse
Fuse Block
RAD No.2 Fuse
Rear No.2 Speaker Assy
Rear No.1 Speaker Assy
*1: Gasoline
*2: 1CD±FTV
± DIAGNOSTICSAUDIO SYSTEM
05±1407
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION
I35613
Lift Back:
Engine Room R/B No.1
Engine Room J/B No.1
DCC FuseEngine Room R/B No.4 (*1)
Engine Room J/B No.4 (*1)
Engine Room R/B No.3 (*2)
ALT FuseRadio Receiver Assy
Front No.2 Speaker Assy Steering Pad Switch LH
Driver Side J/B
RAD No.1 Fuse
AM1 Fuse
Fuse Block
RAD No.2 Fuse
Front No.1 Speaker Assy
Rear No.2 Speaker Assy
Rear No.1 Speaker Assy
*1: Gasoline
*2: 1CD±FTV 05±1408
± DIAGNOSTICSAUDIO SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
I35614
Wagon:
Engine Room R/B No.1
Engine Room J/B No.1
DCC FuseEngine Room R/B No.4 (*1)
Engine Room J/B No.4 (*1)
Engine Room R/B No.3 (*2)
ALT Fuse
Steering Pad Switch LHRadio Receiver Assy
Front No.2 Speaker Assy
Driver Side J/B
RAD No.1 Fuse
AM1 Fuse
Fuse Block
RAD No.2 Fuse
Front No.1 Speaker Assy
Rear No.2 Speaker Assy
Rear No.2 Speaker Assy
*1: Gasoline
*2: 1CD±FTV
± DIAGNOSTICSAUDIO SYSTEM
05±1409
AVENSIS REPAIR MANUAL (RM1018E)
0549J±12
± DIAGNOSTICSAUDIO SYSTEM
05±1405
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
TermsMeaning
Physical addressThree±digit code (shown in hexadecimal) which is given to each component com-
prising the AVC±LAN.
Corresponding to the function, individual symbols are specified.
Logical addressTwo±digit code (shown in hexadecimal) which is given to each function comprising
the inner system of the AVC±LAN.
1. RADIO RECEIVER ASSY (Physical address: 190)
HINT:
*1: Even if no failure is detected, trouble code may be stored depending on the battery condition or
voltage for starting the engine.
*2: It is stored when 180 seconds have passed after the power supply connector is pulled out after the
engine starts.
*3: It may be stored when the engine key is turned 1 minuite after the engine starts.
*4: It may be stored when the engine key is turned again after the engine starts.
*5: When 210 seconds have passed after pulling out the power supply connector of the master compo-
nent with the ignition switch in ACC or ON, this code is stored.
(a) Logical address: 01 (Communication control)
DTCDiagnosis itemDescriptionAction to be taken
22RAM ErrorAbnormal condition of RAM is detected.Replace radio receiver assy.
D6
*1Absence of MasterComponent in which this code is recorded
was disconnected from system or master
component with ignition in ACC or ON.Check harness for power supply system of
radio receiver assy.
Check harness for communication system
of radio receiver assy.
D7
*5Connection check ErrorComponent in which this code is recorded
was disconnected from system or master
component ignition with in ACC or ON.Check harness for power supply of radio
receiver assy.
Check harness for communication system
of radio receiver assy.
D8
*2No Response to Connection CheckComponent shown by sub code is or was
disconnected from system after engine
start.Check harness for power supply system of
component shown by sub code.
Check harness for communication system
of component shown by sub code.
D9
*1Last Mode ErrorAudio or visual component operated before
engine stop is or was disconnected with
ignition switch in ACC or ON.Check harness for power supply system of
component shown by sub code.
Check harness for communication system
of component shown by sub code.
DANo Response to ON/OFF InstructionNo response is identified when changing
mode (audio and visual mode change).
Sound and picture does not change by but-
ton operation.Check harness for power supply system of
component shown by sub code.
Check harness for communication system
of component shown by sub code.
If error occurs again, replace component
shown by sub code.
DB
*1Mode Status ErrorDual alarm is detected.Check harness for power supply of compo-
nent shown by sub code.
Check harness for communication system
of component shown by sub code.
DC
*3Transmission ErrorTransmission to component shown by auxil-
iary code failed.
(Detecting this DTC does not necessarily
mean actual failure.)If same sub code is recorded in other com-
ponent, check harness for power supply and
communication system of all components
shown by code.
(If not, delete DTC and recheck.)
05±1406
± DIAGNOSTICSAUDIO SYSTEM
AVENSIS REPAIR MANUAL (RM1018E) DD
*4
Master Reset (Momentary Interruption)After the engine was started, master compo-
nent was disconnected from system.Check harness for power supply system of
multi±display.
Check harness for communication system
of radio receiver assy.
If this error occurs frequently, replace radio
receiver assy.
DE
*4Slave Reset (Momentary Interruption)After the engine was started, component
shown by sub code had been disconnected
from system.Check harness for power supply of compo-
nent shown by sub code.
Check harness for communication system
of component shown by sub code.
E0
*1Registration Completion Instruction ErrorºRegistration Completion Instructionº com-
mand from master cannot be received.Since this DTC is provided for engineering
purpose, it may be detected when no actual
failure exists.
E2ON/OFF Instruction Parameter ErrorError occures in ON/OFF controlling com-
mand from master component.Replace radio receiver assy
E3
*1
Registration Request TransmissionRegistration Request command is output
from component shown by sub code.
Receiving Connection Check Instruction,
Registration Request command is output
from sub±master component.Since this DTC is provided for engineering
purpose, it may be detected when no actual
failure exists.
(b) Logical address: 61 (Cassette switch)
DTCDiagnosis itemDescriptionAction to be taken
40Mechanical Error of Media Malfunction due to mechanical failure is
identified.
Or cassette tape is cut or entangled.Inspect cassette tape.
Replace radio receiver assy.
41EJECT ErrorMalfunction due to mechanical failure.Replace radio receiver assy.
42Tape caught in the radio receiver assyHub lock etc.Inspect cassette tape.
(c) Logical address: 62 (CD player)
DTCDiagnosis itemDescriptionAction to be taken
42No Disc ReadoutDisc cannot be read.Inspect CD.
Replace radio receiver assy.
44CD player ErrorError is detected in CD player.Replace radio receiver assy.
45EJECT ErrorMagazine cannot be ejected.Replace radio receiver assy.
46Scratched/Reversed DiscScratches or dirt is found on CD surface or
CD is set upside down.Inspect CD.
47CD High Temp.High temperature is detected in CD player.Replace radio receiver assy.
48CD Excess CurrentExcess current is applied CD player.Replace radio receiver assy.