Page 2569 of 5135
G23887
SST
SST
G23888
Press±in
Direction
G24531
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27±19
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL REAR SUSPENSION ARM BUSH NO.1
(a) Using SST, install a new rear suspension arm bush No.1.
SST 09632±36010, 09950±40011 (09951±04010,
09952±04010, 09953±04030, 09954±04020,
09955±04051, 09957±04010, 09958±04011)
NOTICE:
Install the rear suspension arm bush No.1 in the cor-
rect direction.
Place the rear suspension arm bush No.1 at the posi-
tion in the illustration.
9. INSTALL REAR SUSPENSION ARM ASSY NO.1 LH
(a) Install the rear suspension support stopper and rear sus-
pension arm bracket assy LH, and temporarily tighten the
nut.
Page 2570 of 5135
G23874
G23868
G23880
G23881
G23865
27±20
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the rear side rear suspension arm assy No.1 LH,
and temporarily tighten bolt and nut.
NOTICE:
When installing the bolt, hold the nut not to rotate.
(c) Install the 3 bolts.
Torque: 65 Nm (663 kgfcm, 48 ftlbf)
(d) Install the front side rear axle carrier sub±assy LH to the
rear suspension arm assy No.1 LH, and temporarily tight-
en the nut.
(e) Install the axle carrier sub±assy LH to the rear suspension
arm assy No.1 LH, and temporarily tighten the bolt and
nut.
(f) Install the rear shock absorber with coil spring to the rear
suspension arm assy No.1 LH, and temporarily tighten
the bolt and nut.
Page 2571 of 5135
G23871
G23872
G25772
G25771
G23867
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27±21
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL LOWER CONTROL ARM ASSY LH
(a) Install the lower control arm assy LH, and temporarily
tighten the bolt.
(b) Install the lower control arm assy LH to the rear axle carri-
er LH, and temporarily tighten the nut.
11. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the rear stabilizer link assy LH with the nut.
Torque: 44 Nm (449 kgfcm, 32 ftlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5
mm) wrench to hold the stud.
12. CONNECT SKID CONTROL SENSOR WIRE
(a) Install the wire bracket and bolt.
Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
(b) Connect the skid control sensor connector.
13. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 with the 2
bolts.
Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
Page 2572 of 5135
G23875
G23874
G23865
G23880
27±22
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
14. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
15. STABILIZE SUSPENSION
(a) Bounce the vehicle up and down several times to stabilize the suspension.
16. FULLY TIGHTEN REAR SUSPENSION ARM ASSY
NO.1 LH
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the nut.
Torque: 110 Nm (1,122 kgfcm, 81 ftlbf)
(b) Fully tighten the bolt.
Torque: 74 Nm (755 kgfcm, 55 ftlbf)
(c) Fully tighten the bolt and nut.
Torque: 160 Nm (1,632 kgfcm, 118 ftlbf)
NOTICE:
When installing the bolt, hold the nut not to rotate.
(d) Fully tighten the nut.
Torque: 105 Nm (1,071 kgfcm, 77 ftlbf)
(e) Install the clip.
NOTICE:
When the holes for the clip are not aligned, adjust
them by tightening the nut. The tightening angle for
the adjustment must be less than 60.
Insert the clip from the front side of a vehicle.
Page 2573 of 5135
G23881
G25777
G23871
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
27±23
AVENSIS REPAIR MANUAL (RM1018E)
(f) Fully tighten the bolt and nut.
Torque: 74 N m (755 kgf cm, 55 ft lbf)
NOTICE:
When installing the bolt, hold the nut not to rotate.
17. FULLY TIGHTEN LOWER CONTROL ARM ASSY LH
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the nut. Torque: 60 N m (612 kgf cm, 44 ft lbf)
(b) Install the clip.
NOTICE:
When the holes for the clip are not aligned, adjust
them by tightening the nut. The tightening angle for
the adjustment must be less than 60 .
Insert the clip from the rear side of a vehicle.
(c) Fully tighten the bolt. Torque: 105 N m (1,071 kgf cm, 77 ft lbf)
18.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
19. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
Page 2574 of 5135
320W3±01
F45167
Engine Cover Sub±assy No.1
1ZZ±FE,3ZZ±FE Engine Type:
Wire Harness
Ignition Coil Cylinder Head
Cover Sub±assy
7.0 (71, 62 in.lbf)
PCV Hose
Nm (kgfcm, ftlbf)
: Specified torquex8 w/o Washer:
w/ Washer:
11 (113, 8)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
32±22
± BRAKEBRAKE BOOSTER ASSY (RHD)
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
Page 2575 of 5135
F42611
Engine Cover Sub±assy No.1
Timing Belt No.2 Cover
x7
Injector Connector
Cylinder Head Cover Sub±assy
Injection Pipe
Sub Assy
Nozzle Holder Seal
Nozzle Leakage Pipe
Injector
x10 1CD±FTV Engine Type:
8.0 (82, 71 in.lbf)
Nm (kgfcm, ftlbf) : Specified torque
* For use with SST
13 (135, 10)
5.0 (51, 44 in.lbf)
*37 (377, 27)
41 (418, 30)
*31 (316, 12)
34 (347, 25)
7.4 (75, 65 in.lbf)
Injection Pipe
Clamp No.2
27 (275, 20)
18 (184, 13)
22 (224, 16)
± BRAKEBRAKE BOOSTER ASSY (RHD)
32±23
AVENSIS REPAIR MANUAL (RM1018E)
Page 2576 of 5135
F45161
Brake Master
Cylinder Sub±assy
Clutch Master Cylinder AssyM/T Transaxle: Vacuum Tank Diesel Engine Type:
Brake Fulid Level
Switch Connector Accelerator Control
Cable Support
20 (204, 15)
19 (194, 14)
Clutch Reservoir
Hose M/T Transaxle: Brake Booster Assy Brake Booster Gasket
Brake Master Cylinder
ClevisClip Clevis Pin
13 (130, 9)
15 (155, 11) *1
29 (296, 21) *2
15 (155, 11)
Nm (kgfcm, ftlbf)
: Specified torque
5.4 (55, 48 in.lbf)
8.3 (85, 73 in.lbf)
Wave Washer
Check Valve Grommet
15 (155, 11)
5.4 (55, 48 in.lbf)
*1 w/ ABS:
*2 w/ VSC:
32±24
± BRAKEBRAKE BOOSTER ASSY (RHD)
AVENSIS REPAIR MANUAL (RM1018E)