Page 2729 of 5135

41046±11
C94266
SST(s)
D25305
SST(s)
D25722
SST(s)
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C50/C250)
41±3
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (C50/C250)
REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
Torque: 39 N m (400 kgf cm, 29 ft lbf)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
6.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
7. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using SST(s), remove the oil seal.SST 09308±00010
8. REMOVE TRANSMISSION CASE OIL SEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
9. INSTALL TRANSAXLE CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09554±14010, 09950±70010 (09951±07200)
Drive in depth: 1.9 0.3 mm (0.075 0.012 in.)
NOTICE:
Be careful not to damage the oil seal lip.
Page 2730 of 5135
D26133
SST(s)
D25304
0 to 5 mm
(0 to 0.20 in.)
41±4
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C50/C250)
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL TRANSMISSION CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09554±14010, 09950±70010 (09951±07200)
Drive in depth: 9.9 0.3 mm (0.390 0.012 in.)
NOTICE:
Be careful not to damage the oil seal lip.
11.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
12.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
13. INSTALL FRONT WHEELS Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL±4 or GL±5
Viscosity: SAE 75 W±90
Capacity: 1.9 liters (2.0 US qts, 1.7 lmp. qts)
Torque: 39 N m (400 kgf cm, 29 ft lbf)
15.INSPECT MANUAL TRANSAXLE OIL (See page 41±2)
16.INSPECT FRONT WHEEL ALIGNMENT (See page 26±6)
17. CHECK ABS SPEED SENSOR SIGNAL
(a)w/ VSC (See page 05±756)
(b)w/o VSC (See page 05±699)
Page 2731 of 5135
4100Z±05
D25304
0 to 5 mm
(0 to 0.20 in.) 41±2
± MANUAL TRANSMISSION/TRANSAXLEMANUAL TRANSAXLE OIL (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSAXLE OIL (MTM)
ON±VEHICLE INSPECTION
1. INSPECT TRANSAXLE OIL
(a) Stop the vehicle on the level place.
(b) Remove the transmission filler plug and gasket.
(c) Check that the oil surface is within 5 mm (0.20 in.) from the
lowest position of the inner surface of the transmission fill-
er plug opening.
NOTICE:
Excessively large or small amount of oil may cause
troubles.
After replacing oil, drive the vehicle and check the oil
level.
(d) Check for oil leakage when the oil level is low.
(e) Install the transmission filler plug and new gasket.
Torque:
C50, C250: 39 Nm (400 kgfcm, 29 ftlbf)
E354, E357: 49 Nm (500 kgfcm, 36 ftlbf)
Page 2732 of 5135

4100Y±05
±
MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE SYSTEM (MTM)
41±1
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSAXLE SYSTEM (MTM)
PROBLEM SYMPTOMS TABLE
Use the table below to help find the cause of the problem. The numbers indi\
cate the likelihood of the possible
cause in descending order. Check each part in the order shown. Replace these parts as necessary.
: (C50 MANUAL TRANSAXLE Repair Manual Pub. No. 826E or C250 MANUAL TRANS\
AXLE Repair
Manual Pub. No. RM1020E or E354 MANUAL TRANSAXLE Repair Manual Pub. No. RM944E\
)
SymptomSuspect AreaSee page
Noise
6. Oil (Level low)
7. Oil (Wrong) C50/C250
E354/E357
8. Gear (Worn or damaged)
9. Bearing (Worn or damaged)41±2
41±3
41±5
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged) C50/ C250 E354/E357
4. O±Ring (Worn or damaged)41±2
41±3
41±5
Hard to shift or will not shift
1. Control cable (Faulty)
2. Synchronizer ring (Worn or damaged)
3. Shift key spring (Damaged)41±7
Jumps out of gear
1. Locking ball spring (Damaged)
2. Shift fork (Worn)
3. Gear (Worn or damaged)
4. Bearing (Worn or damaged)
Page 2733 of 5135

4011N±01
D28034
Claw
Shift Lock Release Link
D28033
Shift Lever Plate
C88567
40±74
±
AUTOMATIC TRANSMISSION / TRANS FLOOR SHIFT PARKING LOCK CABLE ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FLOOR SHIFT PARKING LOCK CABLE ASSY
REPLACEMENT
1.PRECAUTION (See page 60±29)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3.REMOVE INSTRUMENT PANEL HOLE COVER (See page 71±11)
4.REMOVE INSTRUMENT PANEL AIR BAG ASSY (See page 60±29)
5.REMOVE INSTRUMENT PANEL UNDER COVER SUB±ASSY NO.1 (See page 71±11)
6.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
7.REMOVE STEERING COLUMN COVER (See page 50±9)
8.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
9.REMOVE CONSOLE PANEL UPPER ASSY (See page 71±11)
10.REMOVE CONSOLE REAR END PANEL (See page 71±11)
11.REMOVE CONSOLE BOX ASSY RR (See page 71±11) 12. REMOVE FLOOR SHIFT PARKING LOCK CABLEASSY
(a) Push the claw and disconnect the parking lock cable assy from the shift lock release link.
(b) Using a screw driver, disconnect the parking lock cable assy from the shift lever plate.
(c) Disconnect the cable clamp.
(d) Turn the ignition switch to ACC or ON.
Page 2734 of 5135
C80202
C81293
C88567
C95378
2
1Lock Key
D28033
Shift Lever Plate
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT PARKING LOCK CABLE ASSY
40±75
AVENSIS REPAIR MANUAL (RM1018E)
(e) Using a screwdriver, disconnect the cable from the upper
bracket.
13. INSTALL FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Turn the ignition switch to ACC or ON.
(b) Connect the cable to the upper bracket.
(c) Connect the cable clamp.
(d) Shift the shift lever to the P position.
(e) Using a small screwdriver, unlock the claw of the lock key
of the automatic adjustment part.
(f) Pass the parking lock cable through the hole of the shift
lever plate.
(g) Insert the slide cap into the shift lever plate.
Page 2735 of 5135
D28034Shift Lock Release Link
C63997
40±76
±
AUTOMATIC TRANSMISSION / TRANS FLOOR SHIFT PARKING LOCK CABLE ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(h) Apply MP grease to the shift lock release link.
(i) Insert the lever pin into the hole in the cable end.
(j) Lock the lock key.
HINT:
At this time, the shift lever should be in the P position and the
ignition key should be set to Lock.
14.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±29)
15.INSPECT INSTRUMENT PANEL AIR BAG ASSY (See page 60±29)
16.INSPECT SRS WARNING LIGHT (See page 05±1184)
17.CHECK KEY INTERLOCK OPERATION (See page 40±59)
Page 2736 of 5135
4011M±01
C83114
Clip
Bracket
Park/Neutral
Position Switch
Control Shaft Lever Assy
C83873
Exhaust Pipe
Assy Front
Stabilizer Bar Front
40±70
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION CONTROL CABLE ASSY
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION CONTROL CABLE ASSY
REPLACEMENT
1.REMOVE INSTRUMENT PANEL LOWER ASSY (See page 71±11)
2.REMOVE AIR CONDITIONING RADIATOR ASSY (See page 55±55)
3.REMOVE EXHAUST PIPE ASSY FRONT (1ZZ±FE ENGINE TYPE) (See page 15±2)
4.REMOVE EXHAUST PIPE ASSY FRONT (1AZ±FE/1AZ±FSE ENGINE TYPE) (See page 15±7) 5. REMOVE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the nut and disconnect the transmission controlcable assy from the control shaft lever assy.
(b) Remove the clip and disconnect the transmission control cable assy from the bracket.
(c) Disconnect the control cable from the control cable sup-
port.
(d) Remove the 2 nuts and separate the transmission control cable assy from the body.