Page 2121 of 5135
A76720
AAB
A76721
B06777
A64026
A79363
14±94
±
ENGINE MECHANICAL CYLINDER HEAD GASKET(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
68.INSTALL MANIFOLD STAY
(a)Install the manifold stay with the 3 bolts. Torque:
37 Nm (377 kgf cm, 27 ft lbf) for Bolt A
49 N m (500 kgf cm, 36 ft lbf) for Bolt B
69.INSTALL MANIFOLD STAY NO.2
(a)Install the manifold stay with the 3 bolts. Torque: 49 N m (500 kgf cm, 36 ft lbf)
70.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±2)
71. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
(a) Apply a light coat of engine oil on a new O±ring, and install it to the camshaft timing oil control valve.
(b) Install the camshaft timing oil control valve with the bolt.
Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
72. INSTALL WATER BY±PASS PIPE NO.1
(a) Install a new gasket and water by±pass pipe with the 2 nuts and 2 bolts.
Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
73. INSTALL OIL LEVEL GAGE GUIDE
(a) Apply a light coat of engine oil on a new O±ring, and install it to the oil level gage guide.
(b) Install the oil level gage guide with the bolt.
Torque: 13 N m (133 kgf cm, 10 ft lbf)
74. INSTALL INTAKE MANIFOLD
(a) Install a new gasket to the intake manifold.
(b) Install the intake manifold and the throttle body assembly with the 2 brackets, 4 bolts and 2 nuts.
Torque: 30 N m (306 kgf cm, 22 ft lbf)
(c) Connect the 2 vacuum hoses to the intake manifold.
(d) Connect the 2 water hoses to the throttle body.
Page 2122 of 5135
A64023
A76713
A79324
A78459
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
14±95
AVENSIS REPAIR MANUAL (RM1018E)
75. INSTALL IGNITION COIL ASSY
(a) Install the 4 ignition coils with the 4 bolts.
Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
(b) Install the engine wire with the 2 nuts. Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
76.INSTALL GENERATOR ASSY (See page 19±7)
77. INSTALL V±RIBBED IDLER ASSY NO.1
(a) Install the tube and idler with the nut and bolt. Torque: 39.2 N m (400 kgf cm, 29 ft lbf)
78. INSTALL ACCELERATOR CONTROL CABLE ASSY (1ZZ±FE ENGINE TYPE) (See page 10±9)
79. INSTALL ACCELERATOR CONTROL CABLE ASSY (3ZZ±FE ENGINE TYPE) (See page 10±15)
80. INSTALL AIR CLEANER HOSE NO.1 Torque: 1.5 N m (15 kgf cm, 13 in. lbf)
81. INSTALL CYLINDER HEAD COVER NO.2
(a) Install the cylinder head cover with the 2 nuts and 2 clips. Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
82. INSTALL FRONT WHEEL RH Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
83.ADD ENGINE COOLANT(See page 16±7)
84.INSPECT COMPRESSION (See page 14±1)
SST 09992±00500
85.INSPECT CO/HC (See page 14±1)
86.INSPECT IGNITION TIMING (See page 14±1) SST 09843±18040
87.CHECK FOR ENGINE COOLANT LEAKS (See page 16±7)
88. CHECK FOR ENGINE OIL LEAKS
Page 2123 of 5135
141CL±01
A79321
Clip
Engine Room Side Cover RH
Retainer Clip
Radiator Cover Assy
Clip
Engine Under Cover RH
Engine Under Cover No. 1
Clip
14±76
± ENGINE MECHANICALCYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
COMPONENTS
Page 2124 of 5135
A76711
Fan and Generator V Belt
Generator Assy Terminal Cap
No. 1
Cylinder Head Cover No. 2 Clip
Fuel Pipe Clamp
Fuel Tube Sub±assy
Water By±pass Hose
Water By±pass Hose No. 2
Accelerator Control
Cable Assy
Heater Inlet Water Hose
Radiator Hose Inlet
Air Cleaner Hose No. 1
GasketExhaust pipe Assy Front
Compression Spring43 (440, 32)
43 (440, 32)Compression Spring
Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
V±ribbed idler Assy No. 1
Tube
54 (551, 40)
9.8 (100, 7)
25 (255, 18)
39 (400, 29)
7.0 (71, 62 in.lbf)
52 (530, 38)
52 (530, 38)
Union to Connector Tube Hose
Fuel Vapor Feed Hose No.1
Fuel Vapor Feed Hose No.3
Vacuum Hose Assy
Engine
Mounting
Insulator RH
VSV Connector
Mass Air Flow Meter Connector
± ENGINE MECHANICALCYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
14±77
AVENSIS REPAIR MANUAL (RM1018E)
Page 2125 of 5135
A76709
Ventilation Hose No. 2
Clamp Bracket
Ventilation Hose Ignition Coil AssyEngine Wire
Clamp Bracket
Clamp Bracket
Gasket
Cylinder Head Cover
Sub±assy
Seal Washer
N´m (kgf´cm, ft´lbf) : Specified torque
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
11 (112, 8)11 (112, 8)11 (112, 8)
11 (112, 8)
14±78
± ENGINE MECHANICALCYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 2126 of 5135
A60625
Crankshaft Pulley V±ribbed Belt
Tensioner Assy
Water Pump AssyTransverse Engine
Engine Mounting Bracket
Crankshaft Position Sensor Chain Tensioner Assy No. 1
Timing Chain or
Belt Cover Sub±assy
Oil Seal
Crankshaft Position Sensor
Plate No. 1Chain Sub±assy
Chain Tensioner Slipper
Crankshaft timing Sprocket O±ring
Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
47 (479, 35)
29 (296, 21)
69 (704, 51)
138 (1,047, 102)
13 (133, 10)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
19 (194, 14)
9.0 (92, 80 in.lbf) (L=20)
11 (112, 8) (L=35)
9.5 (97, 84 in.lbf)
13 (133, 10) (M6)
19 (194, 14) (M8)
± ENGINE MECHANICALCYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
14±79
AVENSIS REPAIR MANUAL (RM1018E)
Page 2127 of 5135
A76712
Camshaft
Camshaft No. 2
Plate Washer Camshaft Bearing Cap No. 1
Camshaft Bearing Cap No. 3
Cylinder Head Sub±assy Camshaft Timing
Oil Control Valve Assy
Cylinder Head Gasket
Manifold Stay No. 1 Intake Manifold
Clamp Bracket
Oil Level Gage Guide
O±ring Oil Level Gage
Sub±assy
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
13 (133, 10)
23 (235, 17)
30 (306, 22)
9.0 (92, 80 in. lbf)
1st 49 (500, 36)
2nd Turn 90
See page 14±81
49 (500, 36)
Gasket
Manifold Stay No. 2
37 (377, 27)
O±ring
9.0 (92, 80 in. lbf)
13 (133, 10)
49 (500, 36)
14±80
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 2128 of 5135
141CP±01
CG
TCA51075
A79034
±
ENGINE MECHANICAL ENGINE(1AZ±FSE)
14±181
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE(1AZ±FSE)
INSPECTION
1.INSPECT COOLANT (See page 16±25)
2.INSPECT ENGINE OIL(See page 17±13)
3.INSPECT BATTERY
Standard specific gravity: 1.25 to 1.29 at 20 C (68 F)
4.INSPECT AIR CLEANER FILTER ELEMENT SUB±ASSY
5.INSPECT SPARK PLUG (See page 18±14)
6.INSPECT V±RIBBED BELT
7.INSPECT IGNITION TIMING
(a)Warm up engine.
(b)When using hand±held tester:(1)Connect the hand±held tester to the DLC3.
(2)Enter DATA LIST MODE on the hand±held tester.
Ignition timing: 8 to 12 BTDC
HINT:
Please refer to the hand±held tester operator's manual if you
need help to select DATA LIST.
(c) When not using hand±held tester:
(1) Using SST, connect terminals 13 (TC) and 4 (CG)of DLC3.
SST 09843±18040, 09843±18020
NOTICE:
Make sure of the terminal numbers before connecting
them. Connection with a wrong terminal can damage
the engine.
Turn OFF all electrical systems before connecting the
terminals.
Operate the inspection after the cooling fan motor is
turned OFF
(2) Remove the cylinder head cover No.2.
(3) Pull out the wire harness as shown in the illustration.
Connect the clip of the timing light to the engine.
NOTICE:
Use a timing light which detects the first signal.
After checking, be sure to wrap the wire harness with
tape.
(4) Inspect ignition timing at idle.
Ignition timing: 8 to 12 BTDC
NOTICE:
When checking the ignition timing, shift the transmission
to the neutral position.
HINT:
Run the engine at 1,000 to 1,300 rpm for 5 seconds, check that
the engine rpm returns to the idle speed. (5) Disconnect terminals 13 (TC) and 4 (CG) of DLC3.