Page 3745 of 5135
C68317
C69538
C91167
Shift inter
lock plate
cover
C91169
Shift lever
inner No.1
C69539
41±74
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (E355/E356)
E355,E356 M/T REPAIR MANUAL (RM867E)
7. REMOVE SELECT SPRING SEAT NO.1
(a) Using a pin punch( 5 mm), remove the shift inner lever
slotted pin from the shift & select lever shaft.
(b) Remove the shift lever assy select return spring No.1 and
select spring seat from the shift & select lever shaft.
8. REMOVE SHIFT INTER LOCK PLATE COVER
(a) Remove the shift inter lock plate cover from the shift inter
lock plate.
9. REMOVE SHIFT LEVER INNER NO.1
(a) Remove the shift lever inner No.1 from the shift inter lock
plate.
10. REMOVE SELECT SPRING NO.1 SEAT SHAFT SNAP
RING
(a) Using 2 screwdrivers and a hammer, remove the select
spring No.1 seat shaft snap ring.
NOTICE:
Do not damage the shaft.
Page 3746 of 5135
C69540
C91169
Shift lever inner No.1
C91167
Shift inter lock plate cover
C69538
C69541
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (E355/E356)
41±75
E355,E356 M/T REPAIR MANUAL (RM867E)
11. INSTALL SELECT SPRING NO.1 SEAT SHAFT SNAP
RING
(a) Using a brass bar and a hammer, install the select spring
No.1 seat shaft snap ring.
12. INSTALL SHIFT LEVER INNER NO.1
(a) Install the shift lever inner No.1 to the shift inter lock plate.
13. INSTALL SHIFT INTER LOCK PLATE COVER
(a) Install the shift inter lock plate cover to the shift inter lock
plate.
14. INSTALL SELECT SPRING SEAT NO.1
(a) Install the select spring seat No.1, select return spring
No.1 and shift lever inner assy to the shift & select lever
shaft.
(b) Fix the shift & select lever on the vise through the soft jaw.
(c) Using a pin punch( 5 mm), install the shift lever slotted
pin to the shift & select lever shaft.
Clearance:±0.5 ± 0.5 mm (± 0.0199 ± 0.0199 in.)
Page 3747 of 5135
C69536
C69536
C69542
C69798
C69531
41±76
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (E355/E356)
E355,E356 M/T REPAIR MANUAL (RM867E)
15. INSTALL SHIFT LEVER INNER NO.2
(a) shift lever inner No.2, select return spring No.2 and select
return spring seat No.2 to the shift & select lever shaft.
(b) Using a brass bar and a hammer, install the select seat
snap ring to the shift & select lever shaft.
(c) Install the transmission oil baffle. Using a pin punch( 5
mm) and a hammer, install the shift inner lever slotted pin
to the shift & select lever shaft.
Clearance:5.8 ± 6.8mm (0.2303 ± 0.2700 in.)
16. INSTALL SELECTING BELLCRANK NO.2 BUSH
(a) Coat the 2 selecting bellcrank No.2 bushes with MP
grease, install it to the selecting bellcrank No.2.
17. INSTALL SELECTING BELLCRANK DUST COVER
NO.2
(a) Coat the selecting bellcrank dust cover No.2 with MP
grease, install it to the selecting bellcrank No.2.
Page 3748 of 5135
C69799
C69532
C69530
C69529
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (E355/E356)
41±77
E355,E356 M/T REPAIR MANUAL (RM867E)
18. INSTALL SELECTING BELLCRANK SUPPORT
SUB±ASSY
(a) Install the selecting bellcrank support sub±assy to the se-
lecting bellcrank No.2.
(b) Install the selecting bellcrank No.2 plate washer, washer
and nut.
Torque:12Nm (120 kgfcm, 9 ftlbf)
19. INSTALL SELECTING BELLCRANK DUST COVER
NO.1
(a) Install the selecting bellcrank dust cover No.1 to the se-
lecting bellcrank No.2.
20. INSTALL CONTROL SHIFT LEVER BUSH
(a) Install the control shift lever bush to the selecting bell
crank No.2.
Page 3749 of 5135
4103Y±01
C69636
C69637
C69638
±
MANUAL TRANSMISSION/TRANSAXLE OUTPUT SHAFT ASSY (E355/E356)
41±61
E355,E356 M/T REPAIR MANUAL (RM867E)
OUTPUT SHAFT ASSY (E355/E356)
OVERHAUL
HINT:
COMPONENTS:See page 41±1
1. INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a fleer gauge, measure the 1st gear thrust clear-ance.
Standard clearance:
0.25 ± 0.4 mm (0.0099 ± 0.0159 in.)
2. INSPECT 2ND GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 2nd gear thrust clear- ance.
Standard clearance:
0.1 ± 0.35 mm (0.0004 ± 0.0139 in.)
3. INSPECT 1ST GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 1st gear radial clear- ance.
Standard clearance:mm (in.)
BearingStandard clearance
KOYO made0.009 ± 0.053
(0.0004 ± 0.0021)
NSK made0.009 ± 0.051
(0.0004 ± 0.0020)
If the clearance is out of the specification, replace the 1st gear
needle roller bearing.
Page 3750 of 5135
C69639
SST
C69640
C69641
SST
C69642
41±62
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (E355/E356)
E355,E356 M/T REPAIR MANUAL (RM867E)
4. INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 2nd gear radial clear-
ance.
Standard clearance:mm (in.)
BearingStandard clearance
KOYO made0.009 ± 0.053
(0.0004 ± 0.0021)
NSK made0.009 ± 0.051
(0.0004 ± 0.0020)
If the clearance is out of the specification, replace the 2nd gear
needle roller bearing.
5. REMOVE 4TH DRIVEN GEAR
(a) Using SST and a press, remove the output shaft bearing
rear (inner race) and 4th driven gear.
SST 09950±00020
6. REMOVE OUTPUT GEAR SPACER
(a) Remove the out put gear spacer from the output shaft.
7. REMOVE 2ND GEAR
(a) Using SST and a press, remove the 3rd driven gear and
2nd gear from the out put shaft.
SST 09950±00020
Page 3751 of 5135
C69643
C69644
C69641
C69646
C83814
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (E355/E356)
41±63
E355,E356 M/T REPAIR MANUAL (RM867E)
8. REMOVE SYNCHRONIZER RING SET NO.2
(a) Remove the synchronizer ring set No.2 from the transmis-
sion clutch hub No.1.
9. REMOVE 2ND GEAR NEEDLE ROLLER BEARING
(a) Remove the 2nd gear needle roller bearing from the out-
put shaft.
10. REMOVE 2ND GEAR BEARING SPACER
(a) Remove the 2nd gear bearing spacer from the output
shaft.
11. REMOVE 2ND GEAR BUSH
(a) Remove the 2nd gear bush from the output shaft.
12. REMOVE 2ND GEAR BUSH BALL
(a) Using a magnetic finger, remove the 2nd gear bush ball
from the output shaft.
Page 3752 of 5135
SST
C69648
C69649
C69650
SST
C69651
C69652
41±64
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (E355/E356)
E355,E356 M/T REPAIR MANUAL (RM867E)
13. REMOVE 1ST GEAR
(a) Using SST and a press, remove the transmission clutch
hub No.1 and 1st gear from the output shaft.
SST 09950±00020
14. REMOVE SYNCHRONIZER RING SET NO.1
(a) Remove the synchronizer ring set No.1 from the 1st gear.
15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING
(a) Remove the 1st gear needle roller bearing from the output
shaft.
16. REMOVE OUTPUT SHAFT FRONT BEARING
(a) Using SST and a press, remove the output shaft front
bearing (inner race) from the output shaft.
SST 09950±00020, 09950±60010 (09951±00320),
09950±70010 (09951±07150)
NOTICE:
Do not tighten SST excessively.
17. REMOVE REVERSE GEAR
(a) Remove the reverse gear, 3 synchromesh shifting keys
and 3 synchromesh shifting key springs from the trans-
mission clutch hub No.1.