Page 4585 of 5135
A85740
Timing Belt No. 2 Cover
Seal Washer *
2Gasket
Injection Pipe
Clamp No. 2 zInjection
Pipe Sub−assy
13 (135, 9.8)
Cylinder Head Cover Sub−assy
Gasket
zNozzle Holder Seal
zGasket
zO−ring zFuel Injector Back−up Ring No. 1
zInjection Nozzle Seat Washer
Nozzle Holder ClampNozzle Leakage
Pipe Assy
Injector Assy
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
7.4 (75, 65 in.·lbf)
*131 (316, 23)
34 (347, 25)
20 (204, 15)
16 (163, 12)
27 (270, 20)
Nozzle Leakage Pipe No. 2
*
1Use SST
*2Replace only if damaged
*131 (316, 23)
34 (347, 25)
x10
x7
Fuel Pipe No. 3
zGasket
27 (270, 20)
8.8 (90, 78 in.·lbf)
5.0 (51, 44 in.·lbf)
*122 (223, 16)
24 (240, 17)
− FUELINJECTOR ASSY (1CD−FTV)(From September, 2003)
11−45
AVENSIS Supplement (RM1045E)
Page 4586 of 5135
1111 7−01
A78441zNon−reusable part
N·m (kgf·cm, ft·lbf) : Specified torqueSeat Fixed Type:
Rear Seat Cushion Assy
Rear Floor Service Hole Cover
Fuel Pump Connector
Fuel Evaporation Tube
Sub−assy No. 2 Fuel Tank Main Tube
Sub−assy
Tube Joint ClipzFuel Pump Gauge Retainer
Fuel Suction
w/ Pump & Gauge Tube Assy
zFuel Suction Tube
Set Gasket x4
Fuel Tank Return Tube
11−28− FUELFUEL SUCTION W/ PUMP & GAUGE TUBE
ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
FUEL SUCTION W/ PUMP & GAUGE TUBE ASSY (2AZ−FSE)
COMPONENTS
Page 4587 of 5135
1111 5−01
A84695
Mass Air Flow
Meter Connector
N·m (kgf·cm, ft·lbf) : Specified torqueEngine Cover Sub−assy
No. 1
9.0 (92, 80 in.lbf)
VSV
Connector Fuel Vapor Feed
Hose
Clip
Engine Room Cover Side
Radiator Support Opening Cover
Clip
Retainer
x2
x4
1.5 (15, 13 in.lbf)
Air Cleaner Filter
Element Sub−assy x2
Air Cleaner Cap
Sub−assy
− FUELFUEL PUMP ASSY (2AZ−FSE)
11−21
AVENSIS Supplement (RM1045E)
FUEL PUMP ASSY (2AZ−FSE)
COMPONENTS
Page 4588 of 5135
A84696zNon−reusable part
N·m (kgf·cm, ft·lbf) : Specified torqueThrottle Body AssyThrottle Control Motor
Connector
zThrottle Body Gasket
Water By−pass Hose
No. 2
Water By−pass Hose
No. 1
9.0 (90, 80 in.lbf)
x4
x4
21 (210, 15)Throttle Body Bracket
8.4 (86, 74 in.lbf)
Ground TerminalWiring Harness
Protector
8.4 (86, 74 in.lbf)
11−22
− FUELFUEL PUMP ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
Page 4589 of 5135
A84701
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasketzGasketFuel Tube Sub−assy
Fuel Pipe
Clamp
Fuel Pressure Pulsation
Damper Assy Fuel Pump Assy
zFuel Pump
Insulator
Fuel HoseFuel Pipe Sub−assy No. 1
zFuel Injector Back−up Ring No. 1
zFuel Injector Back−up Ring No. 2
zFuel Injector Back−up Ring No. 3
25 (255, 18)x2
zO−ring
9.0 (92, 80 in.lbf)
30 (306, 22)
x2
33 (331, 24)
− FUELFUEL PUMP ASSY (2AZ−FSE)
11−23
AVENSIS Supplement (RM1045E)
Page 4590 of 5135

1111 4−01
A88253
(a)
(b)
Pull Out
A88252
(a)
(b)
(c)
(d)
A77920
RHD:
LHD:
−
FUEL FUEL INJECTOR ASSY (2AZ −FSE)
11 −13
AVENSIS Supplement (RM1045E)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11 −1)
2. REMOVE RADIATOR SUPPORT OPENING COVER (See page 10 −8)
3. REMOVE ENGINE ROOM COVER SIDE (See page 10 −8)
4. DISCONNECT ENGINE WIRE NO.3 (BATTERY NEGATIVE TERMINAL)
5. DRAIN ENGINE COOLANT (See page 16 −7)
6. REMOVE ENGINE COVER SUB −ASSY NO.1 (See page 10 −8)
7. REMOVE AIR CLEANER CAP SUB −ASSY (See page 10 −8)
8. REMOVE THROTTLE BODY ASSY (See page 10 −8)
9. REMOVE FUEL TUBE SUB −ASSY (See page 11 −24)
SST 09617 −24011
10. REMOVE FUEL HOSE (See page 11 −24)
11. REMOVE FUEL PIPE SUB −ASSY NO.1 (See page 11 −24)
SST 09023 −12900
12. REMOVE FUEL PUMP ASSY (See page 11 −24)
13. REMOVE CHARCOAL CANISTER ASSY
(a) Disconnect the fuel hose from the charcoal canister hose.
(b) Disconnect the charcoal canister outlet hose No. 1 from the charcoal canister.
(c) Pull out the charcoal canister from the charcoal canister base bracket.
14. REMOVE VACUUM SENSOR ASSY (LHD STEERING POSITION TYPE)
(a) Remove the wiring harness clamp.
(b) Disconnect the vacuum sensor connector.
(c) Disconnect the vacuum hose from the vacuum sensor.
(d) Remove the bolt, then remove the vacuum sensor.
15. REMOVE INTAKE MANIFOLD
(a) Disconnect the union to connector tube hose from the
brake booster.
Page 4591 of 5135
A88255
A88256
(c)
(d)
(d)
A88257
A88258
Torx Socket E7
11−14
− FUELFUEL INJECTOR ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)
(b) Remove the ventilation hose No. 1 from the ventilation
valve and intake manifold.
(c) Disconnect the VSV connector.
(d) Disconnect the 2 vacuum hoses from the VSV.
(e) Remove the 5 bolts and 2 nuts.
(f) Using a Torx socket E7, remove the 2 stud bolts.
Page 4592 of 5135
A88259
(g)(h)
(g)
A88260
Intake Manifold Intake Manifold
Insulator No. 1
A88261
(d)
(b)
(c)
(a)(b)(b)(b)
A88262
− FUELFUEL INJECTOR ASSY (2AZ−FSE)
11−15
AVENSIS Supplement (RM1045E)
(g) Disconnect the 2 vacuum hoses from the intake air control
valve and pressure sensor.
(h) Disconnect the pressure sensor connector.
(i) Remove the intake air control valve and gasket from the
cylinder head.
(j) Remove the intake manifold insulator No. 1 from the in-
take manifold.
(k) Remove the intake manifold from the vehicle.
16. REMOVE SURGE TANK STAY NO.1
(a) Disconnect the fuel pressure sensor connector.
(b) Disconnect the 4 fuel injector connectors.
(c) Remove the nut.
(d) Remove the wiring harness clamp, then remove the en-
gine wire.
(e) Remove the 2 bolts, then remove the surge tank stay No.
1.