2005 TOYOTA AVENSIS Service Repair Manual

Page 3497 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A775031.0 to1.4mm75
45
A36626
A36627
A32645
14±42
± ENGINE MECHANICALCYLINDER HEAD ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(2) If the seating is too low on the valve face, use 75
and 45 c

Page 3498 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A36628
A77460
Number Mark
Number Mark
EM0801
± ENGINE MECHANICALCYLINDER HEAD ASSY
14±43
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(e) Remove the bearing cap, and measure the Plastigage at
its wides

Page 3499 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77461
Deviation
EM2534
A32770
A77462
Margin
Thickness
EM2534
14±44
± ENGINE MECHANICALCYLINDER HEAD ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(b) Check the deviation.
(1) Using a steel square,

Page 3500 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual Z00052
A77462
Margin
Thickness
A13367
A13367
A13100
± ENGINE MECHANICALCYLINDER HEAD ASSY
14±45
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(b) Check the diameter of the valve stem.
(1) Using a microm

Page 3501 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77463
SST
A13100
A77464
SST
A77465
SST 14±46
± ENGINE MECHANICALCYLINDER HEAD ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(b) Using SST and a hammer, tap out the guide bushing.
SST 09201±10000

Page 3502 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77466
SST
P16860
A13374
± ENGINE MECHANICALCYLINDER HEAD ASSY
14±47
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(b) Install the STD bushing if the diameter is within specified
diameter.
HINT:
STD10.3

Page 3503 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77256
Upper Side
5.5
[mm]
A77257
Upper Side
[mm]
A77258
Exhaust Manifold Side
Seal Packing1.5 ± 2.5 
(0.059 ± 0.098)
{mm (in.)} 14±48
± ENGINE MECHANICALCYLINDER HEAD ASSY
1AZ±FSE ENGINE REPAIR

Page 3504 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77259
FrontUpper
Intake Manifold Side
Exhaust Manifold Side
[mm]
± ENGINE MECHANICALCYLINDER HEAD ASSY
14±49
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
26. INSTALL STUD BOLT
Torque: 
Bolt A 5.0 Nm