Page 153 of 5135

031E7±03
± SERVICE SPECIFICATIONSSTARTING & CHARGING
03±33
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgfcmftlbf
Starter assy x Transaxle housing3737828
Starter wire x Starter assy9.81007
Generator assy x Transverse engine engine mounting bracket2525518
Generator assy x Cylinder block sub±assy5455140
Generator wire x Generator assy9.81007
Lead wire of field coil x Terminal C5.96052 in.lbf
1AZ±FE/1AZ±FSE:
Part TightenedNmkgfcmftlbf
Wire harness clamp bracket x Starter assy8.48674 in.lbf
Starter assy x Cylinder block sub±assy3738028
Starter wire x Starter assy9.81007
Battery carrier x Body131319
Battery clamp sub±assy x Body5.05144 in.lbf
Battery clamp sub±assy x Battery clamp bolt3.63631 in.lbf
Terminal x Battery5.45548 in.lbf
Wire harness clamp bracket x Generator assy8.48674 in.lbf
Generator assy x Cylinder block sub±assy Bolt A
Bolt B52
21530
21438
16
Generator wire x Generator assy9.81007
Lead wire of field coil x Terminal C5.96052 in.lbf
1CD±FTV:
Part TightenedNmkgfcmftlbf
Starter x Transaxle Bolt
Terminal 3037
9.8377
10027
7.2
Generator assy x Engine M8
M10
Alternator wire
Wire harness31
47
9.8
5.0320
475
100
5123
34
7
44 in.lbf
Glow plug assy x Cylinder head Glow plug
Nut12.3
2.2125
229
19 in.lbf
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Front wheel RH1031,05076
Page 154 of 5135

031E6±01
03±32
± SERVICE SPECIFICATIONSSTARTING & CHARGING
AVENSIS REPAIR MANUAL (RM1018E)
STARTING & CHARGING
SERVICE DATA
1ZZ±FE/3ZZ±FE:
Starter assy
Rated voltage and output power
Specified current
12 V 1.3 kW
85 A or less at 11.5 V
Starter relay
Specified condition 1 ± 2
3 ± 5
Continuity
No continuity
Battery
Voltage at 20 C (68 F)
12.5 to 12.9 V
Voltage regulator Regulating voltage
Standard amperage12.9 to 14.9 V
10 A or less
1AZ±FE:
Starter assy
Rated voltage and output power
Specified current
12 V 1.3 kW
85 A or less at 11.5 V
Starter relay
Specified condition 1 ± 2
3 ± 5
Continuity
No continuity
Battery
Voltage at 20 C (68 F)
12.5 to 12.9 V
Voltage regulator Regulating voltage
Standard amperage12.9 to 14.9 V
10 A or less
1AZ±FSE:
Starter (1.3 kW type)
Rated voltage and output power
No±load characteristics Current
12 V 1.3 kW
85 A or less at 11.5 V
Starter (1.6 kW type)
Rated voltage and output power
No±load characteristics Current
12 V 1.6 kW
75 A or less at 11.5 V
Starter relay
Specified condition 1 ± 2
3 ± 5
Continuity
No continuity
Battery
Voltage at 20 C (68 F)
12.5 to 12.9 V
Voltage regulator Regulating voltage
Standard amperage12.9 to 14.9 V
10 A or less
1CD±FTV:
Starter assy
Rated voltage and output power
Specified current
12 V 2.0 kW
190 A or less at 11.5 V
Starter relay
Specified condition 1 ± 2
3 ± 5
Continuity
No continuity
Battery
Except maintenance±free battery Standard specific gravity
Voltage at 20 C (68 F)
1.25 to 1.29 at 20 C (68 F)
12.5 to 12.9 V
Voltage regulator Regulating voltage
Standard amperage13.2 to 14.8 V
10 A or less
Glow plugs
Resistance at 20 C (68 F)
Approx. 0.72
Glow plug relay
Specified condition 1 ± 2
3 ± 4
No continuity
Continuity
Page 155 of 5135
031E5±01
± SERVICE SPECIFICATIONSIGNITION
03±31
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgfcmftlbf
Spark plug x Cylinder head1818413
Ignition coil (with igniter) x Cylinder head cover9.09280 in.lbf
Camshaft position sensor x Cylinder head sub±assy9.09280 in.lbf
Crankshaft position sensor x Timing chain cover sub±assy9.09280 in.lbf
Cord clamp x Timing chain cover sub±assy9.09280 in.lbf
1AZ±FE/1AZ±FSE:
Part TightenedNmkgfcmftlbf
Spark plug x Cylinder head1919414
Ignition coil (with igniter) x Cylinder head cover9.09280 in.lbf
Camshaft position sensor x Cylinder head sub±assy9.09280 in.lbf
Crankshaft position sensor x Timing chain cover sub±assy9.09280 in.lbf
Page 156 of 5135
031E4±01
03±30
± SERVICE SPECIFICATIONSIGNITION
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION
SERVICE DATA
1ZZ±FE/3ZZ±FE:
Spark plug
Recommended spark plug DENSO made
NGK made
Electrode gap K16R±U11, BKR5EYA11
K16R±U11
BKR5EYA11
1.0 to 1.1 mm (0.039 to 0.043 in.)
Camshaft position sensor
Resistance Cold
Hot
835 to 1,400
1,060 to 1,645
Crankshaft position sensor
Resistance Cold
Hot
1,630 to 2,740
2,065 to 3,225
1AZ±FE:
Spark plug
Recommended spark plug DENSO made
NGK made
Electrode gap K20R±U11, BKR6EYA11
K20R±U11
BKR6EYA11
1.0 to 1.1 mm (0.039 to 0.043 in.)
Camshaft position sensor
Resistance Cold
Hot
835 to 1,400
1,060 to 1,645
Crankshaft position sensor
Resistance Cold
Hot
985 to 1,600
1,265 to 1,890
1AZ±FSE:
Spark plug
Recommended spark plug DENSO made
Electrode gap SK20BR11
SK20BR11
1.0 to 1.1 mm (0.039 to 0.043 in.)
Camshaft position sensor
Resistance Cold
Hot
835 to 1,400
1,060 to 1,645
Crankshaft position sensor
Resistance Cold
Hot
985 to 1,600
1,265 to 1,890
Page 157 of 5135

031H6±01
03±28
± SERVICE SPECIFICATIONSLUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgfcmftlbf
Oil pressure switch x Cylinder head1515311
Oil pan drain plug x Oil pan3737727
Oil pump x Cylinder block9.09280 in.lbf
1AZ±FE:
Part TightenedNmkgfcmftlbf
Oil pressure switch x Cylinder head1515311
Oil pan drain plug x Oil pan2525018
Oil pump x Cylinder block1919515
Timing chain guide x Cylinder block9.09280 in.lbf
Chain vibration damper No.1 x Cylinder block9.09280 in.lbf
Oil pan sub±assy x Cylinder block9.09280 in.lbf
Transverse engine engine mounting insulator x Cylinder block5253038
Engine service cover bracket RH x Body w/o Air conditioning
RHD (w/ Air conditioning) steering position type9.0
9.092
9280 in.lbf
80 in.lbf
Cooler bracket RH x Body LHD (w/ Air conditioning) steering position type9.09280 in.lbf
Engine x wire7.07162 in.lbf
Oil reservoir bracket No. 1 x Body8.08271 in.lbf
Cooler refrigerant suction hose No. 1 x cooler bracket No, 1
LHD (w/ Air conditioning) steering position type9.09280 in.lbf
Return tube x Body8.08271 in.lbf
Ignition coil assy x Cylinder head cover9.09280 in.lbf
Vane pump x Cylinder block3737727
Engine cover sub±assy x Cylinder block7.07162 in.lbf
Front wheel RH1031,05076
1AZ±FSE:
Part TightenedNmkgfcmftlbf
Oil pressure switch x Cylinder head1515311
Oil pan drain plug x Oil pan2525018
Oil pump x Cylinder block1919515
Timing chain guide x Cylinder block9.09280 in.lbf
Chain vibration damper No.1 x Cylinder block9.09280 in.lbf
Oil pan sub±assy x Cylinder block9.09280 in.lbf
Transverse engine engine mounting insulator x Cylinder block5253038
Engine service cover bracket RH x Body RHD steering position type9.09280 in.lbf
Cooler bracket RH x Body LHD steering position type9.09280 in.lbf
Engine x wire7.07162 in.lbf
Oil reservoir bracket No. 1 x Body8.08271 in.lbf
Cooler refrigerant suction hose No. 1 x cooler bracket No, 1
LHD steering position type9.09280 in.lbf
Return tube x Body8.08271 in.lbf
Ignition coil assy x Cylinder head cover9.09280 in.lbf
Vane pump x Cylinder block3737727
Engine cover sub±assy x Cylinder block7.07162 in.lbf
Front wheel RH1031,05076
1CD±FTV:
Part TightenedNmkgfcmftlbf
Oil drain plug x Oil pan sub±assy No. 23435025
Oil pump x Cylinder block3132023
Page 158 of 5135

± SERVICE SPECIFICATIONSLUBRICATION
03±29
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Crankshaft position sensor x Oil pump assy8.89078 in.lbf
Oil pan sub±assy x Cylinder block Bolt A
Bolt B
Bolt C
Bolt D42
21
11
12428
214
11 2
12231
15
8
9
Oil pan insulator x Oil pan sub±assy7.57666 in.lbf
Oil strainer sub±assy x Oil pan sub±assy Bolt
Nut21
13209
13515
10
Oil pan Sub±assy No.2 x Oil pan sub±assy1211 99
Engine oil level sensor x Oil pan sub±assy No.27.07162 in.lbf
Oil level gage guide x Cylinder block1818413
V±ribbed belt tensioner assy x Oil pump assy3132023
Timing belt idler sub±assy No. 1 x Cylinder head3535726
Timing belt idler sub±assy No. 2 x Oil pump assy4747935
Engine mounting insulator sub±assy RH x Transverse engine engine mount-
ing bracket5253038
Engine mounting insulator sub±assy RH x Body5253038
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Front wheel RH1031,05076
Oil cooler assy x Cylinder block4545433
Page 159 of 5135

031HN±01
± SERVICE SPECIFICATIONSSEAT
03±71
AVENSIS REPAIR MANUAL (RM1018E)
SEAT
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
FRONT SEAT
Seat Inner belt assy x Seat adjuster assy4242831
Seatback cover bracket x Seat adjuster assy (w/ Side airbag)6.06153 in.lbf
Seat assy x Body3737527
Seat position airbag sensor x Seat adjuster assy8.08271 in.lbf
Power seat motor assy (Reclining) x Seat adjuster assy4.54640 in.lbf
Power seat motor assy (Slide) x Seat adjuster assy Bolt
Nut4.0
3.541
3635 in.lbf
31 in.lbf
Power seat motor assy (lifter) x Seat adjuster assy Bolt
Nut2.5
2525
25522 in.lbf
18
Power seat motor assy (Front vertical) x Seat adjuster assy Bolt
Nut2.5
2525
25522 in.lbf
18
Front seatback spring assy x Front seat adjuster2525518
REAR SEAT
Armrest assy x Seatback assy8.08271 in.lbf
Seat belt assy outer center x Seatback frame4242831
Seat belt assy outer center x Body4242831
Seatback lock assy x Seatback frame3030622
Seatback hinge x Seatback frame1818513
Seatback hinge x Body1818513
Seatback hinge center x Body1818513
Seatback hinge center x Seatback frame1818513
Side seatback assy x Body1818513
Bench type seatback assy x Body1818513
Seat cushion frame x Body1818513
Page 160 of 5135
031I3±01
03±70
± SERVICE SPECIFICATIONSINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Instrument Panel Reinforcement Passenger Airbag2020415