2005 TOYOTA AVENSIS Service Repair Manual

low beam tire type clutch wiper fluid mirror tire size

Page 4297 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual −
DIAGNOSTICS ECD SYSTEM (1CD−FTV)(From September, 2003)
05 −311
AVENSIS Supplement (RM1045E)
Standard (Check for short)
(w/o Headlight beam level control):
Tester ConnectionSpecified Condition

Page 4298 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 054JD−11
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −299
AVENSIS Supplement (RM 1045E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may be different tha

054JD−11
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −299
AVENSIS Supplement (RM 1045E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may be different than your readings depending on the type of instrument used
and other factors.
During the DTC check, refer to the table below if a malfunction code is displayed. For details about each
code, refer to the page number in the DTC Chart’s left column.
DTC No.
(See Page)Detection ItemTrouble Area* 1
CHK ENGMemory
P003 1
(05 −305)Oxygen (A/F) Sensor Heater
Control Circuit Low (Bank 1Sen-
sor 1)SOpen in A/F sensor heater circuit
S A/F sensor heater
S A/F sensor heater relay
S ECM
ff
P0045
(05 −312)Turbo/Super Charger Boost Con-
trol Solenoid Circuit / OpenSVRV
S Open or short in VRV circuit
S ECM
ff
P0087
(05 −314)Fuel Rail/System Pressure −To o
LowS Open or short in fuel pressure sensor circuit
S Fuel pressure sensor
S ECM
ff
P0088
(05 −32 1)Fuel Rail/System Pressure −To o
High
S Supply pump (Suction control valve)
S Pressure discharge valve
S Short in supply pump (Suction control valve) circuit
S Open in pressure discharge valve circuit
S ECM
ff
P0093
(05 −328)Fuel System Leak Detected −
Large Leak
S Fuel line between supply pump and common rail
S Fuel line between common rail and injector
S Supply pump
S Common rail
S Injector (P 1238 is set simultaneously)
S Pressure discharge valve
S Open or short in EDU circuit (P0200 is set simultaneously)
S Open or short in injector circuit (P0200 and P 1238 are set
simultaneously)
S EDU (P0200 is set simultaneously)
S ECM
ff
P0095
(05 −33 1)Intake Air Temperature Sensor 2
Circuit
S Open or short in diesel turbo inlet air temperature sensor cir-ff
P0097
(05 −33 1)Intake Air Temperature Sensor 2
Circuit Low
SOpenorshortindieselturboinletairtemperaturesensorcir-
cuit
S Diesel turbo inlet air temperature sensor
ff
P0098
(05 −33 1)Intake Air Temperature Sensor 2
Circuit High
p
S ECMff
P0 100
(05 −336)Mass or Volume Air Flow Circuit
SOpen or short in mass air flow meter circuit
S Mass air flow meter
S ECM
ff
P0 101
(05 −34 1)Mass or Volume Air Flow Circuit
Range/Performance ProblemS Mass air flow meterff
P0 102
(05 −336)Mass or Volume Air Flow Meter
Circuit Low InputSOpen or short in mass air flow meter circuit
SMassairflowmeter
ff
P0 103
(05 −336)Mass or Volume Air Flow Meter
Circuit High InputSMass air flow meter
S ECM
ff
P0 105
(05 −342)Manifold Absolute Pressure/
Barometric Pressure Circuit
SOpen or short in manifold absolute pressure sensor circuit
S Manifold absolute pressure sensor
S Turbocharger assembly
S EGR valve assembly
S ECM
ff
P0 106
(05 −346)Manifold Absolute Pressure/
Barometric Pressure Circuit
Range/Performance Problem
SManifold absolute pressure sensorff

Page 4299 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−300
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0 107
(05 −342)Manifold Abso

05−300
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0 107
(05 −342)Manifold Absolute Pressure/
Barometric Pressure Circuit Low
InputSOpen or short in manifold absolute pressure sensor circuit
S Manifold absolute pressure sensor
Turbochargerassy
ff
P0 108
(05 −342)Manifold Absolute Pressure/
Barometric Pressure Circuit High
InputSTurbochargerassy
S EGR valve assy
S ECM
ff
P0 110
(05 −347)Intake Air Temperature Circuit
Ohtiitkittiit
ff
P0 112
(05 −347)Intake Air Temperature Circuit
Low InputSOpen or short in intake air temperature sensor circuit
S Intake air temperature sensor (built in mass air flow meter)
SECM
ff
P0 113
(05 −347)Intake Air Temperature Circuit
High InputSECM
ff
P0 115
(05 −352)Engine Coolant Temperature Cir-
cuitSOpen or short in engine coolant temperature sensor circuit
S Engine coolant temperature sensor
S ECM
ff
P0 116
(05 −356)Engine Coolant Temperature Cir-
cuit Range/Performance Prob-
lem
SEngine coolant temperature sensorff
P0 117
(05 −352)Engine Coolant temperature Cir-
cuit Low InputSOpen or short in engine coolant temperature sensor circuit
SEnginecoolanttemperaturesensor
ff
P0 118
(05 −352)Engine Coolant temperature Cir-
cuit High InputSEngine coolant temperature sensor
S ECM
ff
P0 120
(05 −357)Throttle/Pedal Position Sensor/
Switch ”A” Circuit
SOpen or short in intake shutter (throttle valve) position sensor
circuit
S Intake shutter (throttle valve) position sensor
S ECM
ff
P0 122
(05 −357)Throttle/Pedal Position Sensor/
Switch ”A” Circuit Low Input
SIntake shutter (throttle valve) position sensor
S Open or short in VLU circuit
S Open in VC circuit
S ECM
ff
P0 123
(05 −357)Throttle/Pedal Position Sensor/
Switch ”A” Circuit High Input
SIntake shutter (throttle valve) position sensor
S Open in E2 circuit
S VC and VTA circuits are short −circuited
S ECM
ff
P0 168
(05 −36 1)Fuel Temperature Too HighS Fuel temperature sensorff
P0 180
(05 −362)Fuel Temperature Sensor ”A”
Circuit
Openorshortinfueltemperaturesensorcircuit
ff
P0 182
(05 −362)Fuel Temperature Sensor ”A”
Circuit Low InputSOpen or short infuel temperature sensor circuit
S Fuel temperature sensor
SECM
ff
P0 183
(05 −362)Fuel Temperature Sensor ”A”
Circuit High InputSECM
ff
P0 190
(05 −314)Fuel Rail Pressure Sensor Cir-
cuitSOpen or short in fuel pressure sensor circuit
S Fuel pressure sensor
S ECM
ff
P0 191
(05 −367)Fuel Rail Pressure Sensor Cir-
cuit Range/PerformanceSFuel pressure sensorff
P0 192
(05 −314)Fuel Rail Pressure Sensor Cir-
cuit Low InputSOpen or short in fuel pressure sensor circuit
SFuelpressuresensor
ff
P0 193
(05 −314)Fuel Rail Pressure Sensor Cir-
cuit High InputSFuel pressure sensor
S ECM
ff
P0200
(05 −368)Injector Circuit / Open
SOpen or short in EDU circuit
S Injector
S EDU
S ECM
ff

Page 4300 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual −
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −30 1
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0234
(05 −376)Turbo/Super Ch

−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −30 1
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0234
(05 −376)Turbo/Super Charger Overboost
ConditionSVRV
S Open or short in VRV circuit
S Turbocharger
ff
P0299
(05 −376)Turbo/Super Charger Under-
boost
Turbocharger
SEGR valve
S Vacuum hose
S ECM
ff
P0335
(05 −38 1)Crankshaft Position Sensor ”A”
CircuitS Open or short in crankshaft position sensor circuit
S Crankshaft position sensorff
P0339
(05 −38 1)Crankshaft Position Sensor ”A”
Circuit Intermittent
Crankshaftpositionsensor
S Signal plate (crankshaft timing pulley)
S ECMf
P0340
(05 −384)Camshaft Position Sensor ”A”
Circuit (Bank 1or Single Sensor)
SOpen or short in camshaft position sensor circuit
S Camshaft position sensor
S Camshaft timing pulley
S ECM
ff
P0380
(05 −386)Glow Plug/Heater Circuit ”A”
SOpen or short in glow plug circuit
S Glow fuse
S Glow plug relay
S Glow plug
S ECM
ff
P0400
(05 −393)Exhaust Gas Recirculation Flow
SEGR valve stuck
S EGR valve does not move smoothly
S Open or short in EGR circuit
S Open or short in EGR valve position sensor circuit
S EGR valve position sensor
S ECM
ff
P0405
(05 −399)Exhaust Gas Recirculation Sen-
sor ”A” Circuit LowSOpen or short in EGR valve position sensor circuit
SEGRvalvepositionsensor
ff
P0406
(05 −399)Exhaust Gas Recirculation Sen-
sor ”A” Circuit HighSEGR valve position sensor
S ECM
ff
P0488
(05 −403)Exhaust Gas Recirculation
Throttle Position Control Range/
Performance
SIntake shutter stuck
S Intake shutter does not move smoothly
S Open or short in intake shutter circuit
S Open or short in intake shutter position sensor circuit
S Intake shutter position sensor (built in intake shutter valve)
S ECM
ff
P0500
(05 −408)Vehicle Speed Sensor ”A”
SOpen or short in speed sensor circuit
S Speed sensor
S Combination meter
S ECM
S Skid control ECU
ff
P0504
(05 −411 )Brake Switch ”A”/”B” Correlation
SShort in stop lamp switch signal circuit
S Stop lamp switch
S ECM
f
P0544
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit (Bank 1Sensor 1)ff
P0545
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit Low (Bank 1Sensor
1 )SOpen or short in exhaust gas temperature sensor (on up
stream) circuit
S Exhaust gas temperature sensor (on up stream)
ff
P0546
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit High (Bank 1Sensor
1 )
gp(p)
SECM
ff
P0560
(05 −422)System Voltage
SOpen in back −up power source circuit
S Low battery voltage
S ECM
ff

Page 4301 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−302
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0606
(05 −425)ECM/PCM Processo

05−302
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0606
(05 −425)ECM/PCM Processor
ECM

P0607
(05 −425)Control Module Performance
SECM
ff
P0622
(05 −426)Generator Field ”F” Terminal Cir-
cuit
SOpen in generator (alternator) circuit
S Generator (alternator)
S Drive belt
S ECM
ff
P0627
(05 −429)Fuel Pump Control Circuit / Open
SOpen or shot in suction control valve circuit
S Suction control valve
S ECM
ff
P 1229
(05 −32 1)Fuel Pump System
S Short in supply pump (suction control valve) circuit
S Supply pump (suction control valve)
S ECM
ff
P 1238
(05 −43 1)Injector Malfunction
S Injector
S EDU (P0200 is set simultaneously)
S Open or short in engine wire harness (P0200 is set simulta-
neously)
S Connector connection (P0200 is set simultaneously)
S Compression pressure
S Valve clearance
S Valve timing
S ECM
ff
P 125 1
(05 −376)Turbo/Super Charger Overboost
Condition (Too High)
SVRV
S Open or short in VRV circuit
S Turbocharger
S EGR valve
S Vacuum hose
S ECM
ff
P 127 1
(05 −435)Fuel Regulator Circuit Malfunc-
tion (EDU Drive)
SOpen or short in pressure discharge valve circuit
S Open or short in pressure discharge valve itself
S EDU
S ECM
ff
P 1272
(05 −435)Fuel Pressure Regulator Mal-
function
SOpen or short in pressure discharge valve circuit (P 127 1is set
simultaneously)
S Pressure discharge valve
S Supply pump
S ECM
ff
P 1386
(05 −444)Injector For Exhaust Fuel Addi-
tion
SOpen or short in exhaust fuel addition injector circuit
S Exhaust fuel addition injector
S DPNR catalytic converter (Manifold converter sub −assy)
S Open in exhaust temperature sensor circuit
S A/F sensor
S Exhaust gas temperature sensor
S Supply pump assy
S Mass air flow meter
S Fuel leaks in exhaust fuel addition injector
S Main injector
S Cylinder compression pressure
S Valve clearance
S Valve timing
S Air intake system has blockages
S Air intake system has leakage
S Exhaust system has blockages
S Exhaust system has leakage
S EGR system has blockages
S EGR system has leakage
S ECM
ff

Page 4302 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual −
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −303
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P 1425
(05 −457)Differential P

−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
05 −303
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P 1425
(05 −457)Differential Pressure Sensor Cir-
cuit
SOpen or short in differential pressure sensor circuit
S Incorrect arrangement differential pressure sensor hose piping
S Differential pressure sensor
S ECM
ff
P 1426
(05 −462)Differential Pressure Sensor
(Installation)
SIncorrect arrangement differential pressure sensor hose piping
S Differential pressure sensor vacuum hose is clogged
S Blockage in vacuum transmitting pipe sub −assy
S Differential pressure sensor
S ECM
ff
P 1427
(05 −457)Differential Pressure Sensor Cir-
cuit LowSOpen or short in differential pressure sensor circuit
S Incorrect arrangement differential pressure sensor hose pipingff
P 1428
(05 −457)Differential Pressure Sensor Cir-
cuit High
Incorrectarrangementdifferentialpressuresensorhosepiping
SDifferential pressure sensor
S ECMff
P 160 1
(05 −465)Injector Correction Circuit Mal-
function (EEPROM)SInjector compensation code
S ECMff
P 1611
(05 −425)IC Circuit MalfunctionSECMff
P2002
(05 −466)Particulate Trap Efficiency Below
Threshold (Bank 1)
SDPNR catalytic converter (manifold converter sub −assy)
S Differential pressure sensor
S Differential pressure sensor vacuum hose is clogged
S Blockage in vacuum transmitting pipe sub −assy
S Exhaust gas temperature sensor
S Exhaust gas leaks in TOYOTA D −CAT
S Mass air flow meter
S ECM
ff
P203 1
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit (Bank 1Sensor 2)ff
P2032
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit Low (Bank 1Sensor
2)S Open or short in exhaust gas temperature sensor (on down
stream) circuit
S Exhaust gas temperature sensor (on down stream)
ff
P2033
(05 −415)Exhaust Gas Temperature Sen-
sor Circuit High (Bank 1Sensor
2)
gp()
S ECM
ff
P2047
(05 −470)Reductant Injector Circuit/Open
(Bank 1Unit 1)SOpen in exhaust fuel addition injector circuit
S Exhaust fuel addition injector
S ECM
ff
P2 120
(05 −473)Throttle/Pedal Position Sensor/
Switch ”D” CircuitSOpen or short in accelerator pedal position sensor circuit
S Accelerator pedal position sensor
S ECM
ff
P2 121
(05 −479)Throttle/Pedal Position Sensor/
Switch ”D” Circuit Range/Perfor-
manceSAccelerator pedal position sensor circuit
S Accelerator pedal position sensor
S ECM
ff
P2 122
(05 −473)Throttle/Pedal Position Sensor/
Switch ”D” Circuit Low Inputff
P2 123
(05 −473)Throttle/Pedal Position Sensor/
Switch ”D” Circuit High Inputff
P2 125
(05 −473)Throttle/Pedal Position Sensor/
Switch ”E” Circuit
SOpen or short in acceleratorpedalposition sensor circuitff
P2 127
(05 −473)Throttle/Pedal Position Sensor/
Switch ”E” Circuit Low Input
SOpenorshortinacceleratorpedalpositionsensorcircuit
SAccelerator pedal position sensor
S ECMff
P2 128
(05 −473)Throttle/Pedal Position Sensor/
Switch ”E” Circuit High Inputff
P2 138
(05 −473)Throttle/Pedal Position Sensor/
Switch ”D”/”E” Voltage Correla-
tion
ff

Page 4303 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−304
−
DIAGNOSTICS ECD SYSTEM (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P2226
(05 −482)Barometric Press

Page 4304 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05DVU−02
− DIAGNOSTICSECD SYSTEM (1CD−FTV)(From September, 2003)
05−295
AVENSIS Supplement (RM1045E)
DATA LIST/ACTIVE TEST
1. DATA LIST
HINT:
Using the hand−held tester DATA LIST allows swit

05DVU−02
− DIAGNOSTICSECD SYSTEM (1CD−FTV)(From September, 2003)
05−295
AVENSIS Supplement (RM1045E)
DATA LIST/ACTIVE TEST
1. DATA LIST
HINT:
Using the hand−held tester DATA LIST allows switch, sensor, actuator and other item values to be read with-
out removing any parts. Reading DATA LIST early in troubleshooting is one way to shorten labor time.
NOTICE:
In the table below, the values listed under ”Normal Condition” are reference values. Do not depend
solely on these reference values when deciding whether a part is faulty or not.
(a) Warm up the engine.
(b) Turn the ignition switch to OFF.
(c) Connect the hand−held tester to the DLC3.
(d) Turn the ignition switch to ON.
(e) Turn the hand−held tester ON.
(f) Enter the following menus: DIAGNOSIS / OBD/MOBD / DATA LIST.
(g) According to the display on the tester, read DATA LIST.
Hand−held Tester DisplayMeasurement Item/Range
(Display)Normal Condition *Diagnostic Note
INJ VOLUMEInjection volume/
Min.: 0 mm3, Max.:1279.98 mm3Idling: 3 to10mm3
ENGINE SPDEngine speed/
Min.: 0 rpm, Max.:16383.75 rpmIdling: 750 to850rpm
MAF
Air flow rate from MAF meter sta-
tus/
Min.: 0 gm/s, Max.: 655.35 gm/sSIdling: 3.2 to 4.7 gm/s
SRunning without load (2,500
rpm):13.1to18.9 gm/s
If the value is approximately 0.0
gm/s:
SMass air flow meter power
source circuit open
SVG circuit open or short
If the valve is160 gm/s or more:
SE2G circuit open
PIM
Absolute pressure inside intake
manifold/
Min.: 0 kPa, Max.: 224 kPaIgnition switch ON:
Same as atmospheric pressureEngine is not running
COOLANT TEMPCoolant temperature/
Min.:−40_C, Max.: 215_CAfter warming up: 75 to 95˚C(167
to 203˚F)
INTAKE AIRIntake air temperature/
Min.:−40_C, Max.: 215_CEquivalent to air temperature at
the intake manifoldIf the value is ”−40_C” or ”140_C
or more”, sensor circuit is open or
shorted
FUEL TEMPFuel temperature status/
Min.:−40_C, Max.: 215_CActual fuel temperature
shorted
ACCEL POSITIONAccel position status/
Min.: 0 %, Max.:100 %
SAccelerator pedal released:
10to22%
SAccelerator pedal depressed:
52 to 90 %
Read the value with ignition switch
ON (Do not start engine)
VEHICLE SPDVehicle speed/
Min.: 0 km/h, Max.: 255 km/hActual vehicle speedSpeed indicated on speedometer
THROTTLE POSThrottle position sensor status/
Min.: 0 %, Max.:100 %SThrottle fully closed: 98 %
SThrottle fully open: 0 %100 % when the engine is at rest
COMN RAILCommon rail pressure status/
Min.: 0 MPa, Max.: 255 MPaSIdling: 30 to 40 MPa
SEngine running at 3,000 rpm:
50 to100 MPa

AMBI TEMP SENS
Ambient temperature sensor sta-
tus/
Min.:−40_C, Max.: 215_CActual atmospheric air tempera-
tureIf the value is ”−40_C” or ”140_C
or more”, sensor circuit is open or
shorted

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