2005 TOYOTA AVENSIS seats

A09656
A79144
A80110
±
FUEL INJECTOR ASSY(1CD±FTV)
11±61
AVENSIS REPAIR MANUAL (RM1018E)
11.REMOVE NOZZLE HOLDER SEAL
(a)Using a screwdriver, pry out the 4 nozzle holder seals.
12.REMOVE CYLINDER HEAD COVER SUB±ASSY
(a)Remove the 10 bolts and the cylinder head cover.
13.REMOVE NOZZLE LEAKAGE PIPE ASSY
(a)Remove the union bolt and the 4 hollow screws, then re-
move the nozzle leakage pipe and the 5 gaskets.
NOTICE:
When removing then nozzle leakage pipe, place the shop
rag under the pipe to protect the cylinder head from the fuel
remaining inside the pipe.
14.REMOVE NOZZLE HOLDER CLAMP
(a)Remove the 4 bolts, 4 washers and 4 nozzle holder clamps.
15.REMOVE INJECTOR ASSY
(a)Remove the 4 injectors from the cylinder head.
(b)Remove the O±rings and back±up rings from each injector.
(c)Remove the 4 nozzle seats from the cylinder head.
16.REGISTRATION OF INJECTOR COMPENSATION CODE (See page 05±528)
HINT:
Each injector assembly has a characteristic fuel injecting behavior. When replacing the injector assembly,
store them in correct order so that they can be returned to the original\
locations when re±assembling. 17. INSTALL INJECTOR ASSY
(a) Install 4 new nozzle seats to the cylinder head.

2600L±02
F44617
Front:AB
F44618
Rear:
C D
SA3213
A
D B
Front
C
F44619
26±6
±
FRONT SUSPENSION FRONT WHEEL ALIGNMENT
AVENSIS REPAIR MANUAL (RM1018E)
FRONT WHEEL ALIGNMENT
ADJUSTMENT
1.INSPECT TIRE (See page 28±1) 2. MEASURE VEHICLE HEIGHT
Vehicle height:
(Normal package)
FrontA ± B: 92 mm (3.62 in.)
RearD ± C: 61 mm (2.40 in.)
(Rough road package)
FrontA ± B: 72 mm (2.83 in.)
RearD ± C: 41 mm (1.61 in.)
Measuring points:
A: Ground clearance of front wheel center
B: Ground clearance of lower suspension arm front bolt
center
C: Ground clearance of toe control arm inner bolt center
D: Ground clearance of rear wheel center
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle
height to the specified value.
If the vehicle height is not the specified value, adjust it by push-
ing down or lifting the body.
3. INSPECT TOE±IN
Toe±in:
Toe±in(total)A + B: 0
06'  12' (0.1
 0.2
)
C ± D: 1  2 mm (0.04  0.08 in.)
If the toe±in is not within the specified value, adjust it at the rack
ends.
4. ADJUST TOE±IN
(a) Remove the rack boot set clips.
(b) Loosen the tie rod end lock nuts.
(c) Turn the right and left rack ends by an equal amount to
adjust the toe±in.
HINT:
Adjust the toe±in to the center of the specified value as much
as possible.
(d) Make sure that the lengths of the right and left rack ends are the same.
(e) Torque the tie rod end lock nuts.
Torque: 74 N´m (755 kgf´cm, 55 ft´lbf)
(f) Place the boots on the seats and install the clips.
HINT:
Make sure that the boots are not twisted.

720JF±01
B67299
LHD Models
RHD ModelsInstrument Panel J/B Assy

SEAT HTR Relay

S±HTR Fuse
Instrument Panel J/B Assy

SEAT HTR Relay

S±HTR Fuse
72±34
± SEATSEAT HEATER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
SEAT HEATER SYSTEM
LOCATION

B67826
Front Seat Cushion Heater Assy RHFront Seatback Heater Assy RH
Seat Heater Switch
Seat Heater Control Sub±
Assy RHFront Seatback Heater Assy LHSeat Heater Control Sub±
Assy LH
Front Seat Cushion Heater Assy LH
± SEATSEAT HEATER SYSTEM
72±35
AVENSIS REPAIR MANUAL (RM1018E)

720JH±01



B70589
A
B
1 21 2 3 4 5
(k)
65

18
0 0 0.42 ± 0.28 4.08 ± 2.72
ON OFF 65

B70591
1 21 2 3 4 5 A
B
± SEATSEAT HEATER SYSTEM
72±37
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. LH side:
INSPECT SEAT HEATER SWITCH
(a) Check the seat heater switch resistance.
Tester ConnectionSwitch PositionSpecified Condition
OFF10 kor higher
B±2 ± B±4ON
(Minimum ± Maximum)Below 1 
OFF10 kor higher
B±2 ± B±3ON
(Minimum ± Maximum)Refer to illustration
If the continuity is not as specified, replace the switch.
(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±2
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch.
(c) Check the seat heater switch illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±1
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch or bulb.




B70880
1 21 2 3 4 5
(k)
65

18
0 0 0.42 ± 0.28 4.08 ± 2.72
ON OFF65
AB
B70881
1 21 2 3 4 5 A
B
72±38
± SEATSEAT HEATER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. RH side:
INSPECT SEAT HEATER SWITCH
(a) Check the seat heater switch resistance.
Tester ConnectionSwitch PositionSpecified Condition
OFF10 kor higher
B±2 ± A±1ON
(Minimum ± Maximum)Below 1 
OFF10 kor higher
B±2 ± A±2ON
(Minimum ± Maximum)Refer to illustration
If the continuity is not as specified, replace the switch.
(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±2
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch.
(c) Check the seat heater switch indicator illuminates.
Tester ConnectionSpecified Condition
Battery positive voltageB±1
Battery negative voltageB±5Illuminates
If the result is not as specified, replace the switch or bulb.

B70436
12
B70436
12
1 2
B68349
AB
1 2
B68349
AB
B68374
21
5
3
± SEATSEAT HEATER SYSTEM
72±39
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT SEPARATE TYPE FRONT SEATBACK COV-
ER LH
(a) Check the resistance of the seatback heater.
Tester ConnectionSpecified Condition
1 ± 2Below 1 
If the result is not as specified, replace the seatback cover.
4. INSPECT SEPARATE TYPE FRONT SEATBACK COV-
ER RH
(a) Check the resistance of the seatback heater.
Tester ConnectionSpecified Condition
1 ± 2Below 1 
If the result is not as specified, replace the seatback cover.
5. INSPECT SEPARATE TYPE FRONT SEAT CUSHION
COVER LH
(a) Check the resistance of the seat cushion heater.
Tester ConnectionSpecified Condition
A±1 ± B±1
A±2 ± A±3Below 1 
A±4 ± B±2
If the result is not as specified, replace the seat cushion cover.
6. INSPECT SEPARATE TYPE FRONT SEAT CUSHION
COVER RH
(a) Check the resistance of the seat cushion heater.
Tester ConnectionSpecified Condition
A±1 ± B±1
A±2 ± A±3Below 1 
A±4 ± B±2
If the result is not as specified, replace the seat cushion cover.
7. INSPECT RELAY (SEAT HTR)
(a) Check the resistance of the relay.
Standard:
Tester ConnectionSpecified Condition
10 kor higher
3 ± 5Below 1 
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

A14180
A77457
Width
A775021.0 to 1.4mm45

30

± ENGINE MECHANICALCYLINDER HEAD ASSY
14±41
1AZ±FSE ENGINE REPAIR MANUAL (RM1019E)
8. INSPECT CYLINDER HEAD FOR CRACKS
(a) Using a dye penetrate, check the intake ports, exhaust
ports and cylinder surface for cracks.
9. INSPECT VALVE SEATS
(a) Apply a light coat of prussian blue (or white lead) to the
valve face.
(b) Lightly press the valve against the seat.
(c) Check the valve face and seat according to the following
procedure.
(1) If blue appears 360
around the face, the valve is
concentric. If not, replace the valve.
(2) If blue appears 360
around the valve seat, the
guide and face are concentric. If not, resurface the
seat.
(3) Check that the seat contact is in the middle of the
valve face with the width between 1.0 to 1.4 mm
(0.039 to 0.055 in.).
10. REPAIR VALVE SEATS
NOTICE:
Releasing the seat±cutter pressure gradually helps to
make smoother valve seat faces.
(a) Using a 45
cutter, cut valve face of the cylinder head a
little wider than the specified valve seating width.
(b) Confirm that the valve fits the valve seat center portion.
If not, re±cut the valve face with the 45
cutter.
(c) Adjust valve face with a 30
or 60
cutter to accurately fit
the valve seat center portion.
(1) If the seating is too high on the valve face, use 30

and 45
cutters to correct the seat.