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COLLISION DIAGNOSISSR-7
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For Side and Rollover CollisionINFOID:0000000009463068
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensur e that all vehicle body and structural repairs have been
completed.
2. Replace the following components:
- Front seat back assembly (on the side on which side air bag is activated).
- Door finisher (on the side on which door-mounted curtain air bag is activated).
- Pop-up roll bar assemblies and pop-up roll bar covers.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged —REPLACE. Install the seat belt pre-tensioners with new fasteners.
Diagnosis sensor unit If none of the SRS components have been activated: 1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged — REPLACE. Install diagnosis sensor unit with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities. 2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-mities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged — REPLACE.
Spiral cable If the driver front air bag has not deployed: 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged — REPLACE.
Occupant classification system
(Passenger seat) 1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
7. Perform zero point reset function after front passenger seat is installed in the vehicle and all
bolts are tightened to specification. Refer to SRC-42, "ZERO POINT RESET : Special Repair
Requirement".
Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities. 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged ——REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS harness.
Instrument panel assembly If the passenger front air bag has NOT deployed: 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel assembly.
3. If damaged—REPLACE the instrument panel assembly.
Part Inspection
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SR-8
< BASIC INSPECTION >
COLLISION DIAGNOSIS
- Side air bag (satellite) sensor LH/RH (on the side on which side air bag is activated).
- Diagnosis sensor unit.
- Seat belt pre-tensioner assemblies.
3. Check the SRS components and the related parts using the following table.
Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation, etc.).
4. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-15, "SRS Operation
Check" for details. Make sure entire SRS operates properly.
5. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-17, "Trouble Diagnosis without CONSULT"
.
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision
CAUTION:
Due to varying models and option levels, not all part s listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensur e that all vehicle body and structural repairs have been
completed.
2. Check the SRS components and the related parts using the following table.
- If the front seat back assembly is damaged, t he front seat back assembly must be replaced.
Part Inspection
Side curtain air bag module LH If the side curtain air bag LH has deployed: REPLACE the side curtain air bag module LH.
Install with new fasteners.
Side curtain air bag module RH If the side curtain air bag RH has deployed: REPLACE the side curtain air bag module RH.
Install with new fasteners.
Front side air bag module LH If the front side air bag LH has deployed: REPLACE front seatback assembly LH.
Front side air bag module RH If the front side air bag RH has deployed: REPLACE front seatback assembly RH.
Side air bag (satellite) sensor (LH
or RH) If any of the SRS components have deployed:
REPLACE the side air bag (satellite) sensor on the collision side with new fasteners.
Diagnosis sensor unit If any of the SRS components have deployed: REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If either the driver or passenger seat belt pre-tensioner* has been activated:
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT only.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation). 2. If damaged —REPAIR the center inner pillar.
Seat (if equipped with front side
air bag) If either the front LH or front RH side air bag modules has been deployed:
REPLACE front seatback assembly on the deployed side.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the colli- sion side.
2. If damaged — REPLACE the damaged trim parts.
Door-mounted curtain air bag
module LH If the door-mounted curtain air bag module LH has been deployed:
REPLACE the door finisher LH and door-mounted curtain air bag module.
Install with new fasteners.
Door-mounted curtain air bag
module RH If the door-mounted curtain air bag module RH has been deployed:
REPLACE the door finisher RH and door-mounted curtain air bag module.
Install with new fasteners.
Pop-up roll bar assemblies If the pop-up roll bar has deployed: REPLACE pop-up roll bar assemblies and pop-up roll bar covers.
Install with new fasteners.
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COLLISION DIAGNOSISSR-9
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- If the door finisher assembly is damaged, the door finisher assembly and door-mounted curtain air bag
module must be replaced.
3. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-15, "SRS Operation
Check" for details. Make sure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-17, "Trouble Diagnosis without CONSULT"
.
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Part Inspection
Side curtain air bag module LH If the side curtain air bag LH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on the colli-sion side.
2. If damaged - Remove the side curtain air bag module LH.
3. Check for visible signs of damage (tears etc.) of the side curtain air bag module LH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module LH with new fasteners.
6. If damaged — REPLACE the side curtain air bag module LH with new fasteners.
Side curtain air bag module RH If the side curtain air bag RH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on the colli-
sion side.
2. If damaged - Remove the side curtain air bag module RH.
3. Check for visible signs of damage (tears etc.) of the side curtain air bag module RH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module RH with new fasteners.
6. If damaged — REPLACE the side curtain air bag module RH with new fasteners.
Front side air bag module LH If the front LH side air bag has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged — REPLACE the front seatback assembly LH.
Front side air bag module RH If the front side air bag RH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged — REPLACE the front seatback assembly RH.
Side air bag (satellite) sensor (LH
or RH) If none of the SRS components have been activated:
1. Remove the side air bag (satellite) sensor (LH or RH) on the collision side. Check harness
connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag (satellite) sensor (LH or RH).
3. Install the side air bag (satellite) sensor (LH or RH) to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor (LH or RH) with new fasten- ers.
5. If damaged — REPLACE the side air bag (satellite) sensor (LH or RH) with new fasteners.
Diagnosis sensor unit If none of the SRS components have been activated: 1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged — REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners. Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged —REPLACE. Install the seat belt pre-tensioners with new fasteners.
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SR-10
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COLLISION DIAGNOSIS
Seat (with front side air bag) If the front LH or front RH side air bag modules have NOT deployed: 1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and deformities.
- Harness, connectors and terminals
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat.
4. If damaged— REPLACE the damaged seat parts using new fasteners. If the front seat back is damaged, the front seat back assembly must be replaced.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
2. If damaged - REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the collision side.
2. If damaged - REPLACE the damaged trim parts.
Door-mounted curtain air bag
module LH If the door-mounted curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the collision side.
2. If damaged - REPLACE the door finisher LH with new fasteners.
3. Check for visible signs of damage (tears etc.) of the door-mounted curtain air bag module LH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall door finisher. CAUTION:
When removing door mounted curtain air bag module from door finisher, do not reuse
door finisher.
6. If damaged - REPLACE the door finisher LH and door-mounted curtain air bag module LH with new fasteners.
Door-mounted curtain air bag
module RH If the door-mounted curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the collision side.
2. If damaged - REPLACE the door finisher RH with new fasteners.
3. Check for visible signs of damage (tears etc.) of the door-mounted curtain air bag module RH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall door finisher.
CAUTION:
When removing door mounted curtain air bag module from door finisher, do not reuse
door finisher.
6. If damaged - REPLACE the door finisher RH and door-mounted curtain air bag module RH with new fasteners.
Pop-up roll bar If the pop-up roll bar NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the pop-up roll bar.
2. If damaged - REPLACE the pop-up roll bar with new fasteners.
3. Check harness and connectors for damage, and terminals for deformities.
4. If no damage is found, reinstall the pop-up roll bar with new fasteners.
5. Check for visible signs of damage (dents, cracks, deformation, etc.) of the seatback support
brace assembly.
6. If damaged - REPAIR the seatback support brace assembly.
Part Inspection
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DRIVER AIR BAG MODULESR-11
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REMOVAL AND INSTALLATION
DRIVER AIR BAG MODULE
Exploded ViewINFOID:0000000009463069
Removal and InstallationINFOID:0000000009463070
WARNING:
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery terminals and wait at
least three minutes.
• Always work from the side of air bag module. Do not work in front of it.
• Do not use air tools or electric tools for servicing.
REMOVAL
1. Disconnect both the negative and positive battery terminal s, then wait at least three minutes. Refer to PG-
73, "Removal and Installation (Battery)".
1. Steering wheel 2. Driver air bag module
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SR-12
< REMOVAL AND INSTALLATION >
DRIVER AIR BAG MODULE
2. Locate retaining spring access hole in steering wheel rear fin-isher (1) and insert ( ) a 5.0mm (0.197 in) diameter suitable
tool.
3. Make sure tool contacts retaining spring (A) as shown. While pushing suitable tool inward ( ), push in top of driver air bag
module at location (D) to release retaining spring (A) and pull to
separate from steering wheel. This action will release the retain-
ing spring from the steering wheel. Repeat action with retaining
spring (B) while pushing at location (C).
NOTE:
Back side of driver air bag module is shown for clarity.
4. Raise the driver air bag module away from the steering wheel and disconnect the air bag harness connectors (A) and the horn
terminal connector (B). Then remove the wire harness from the
hook ( ).
NOTE:
Dual stage driver air bag module shown.
CAUTION:
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DRIVER AIR BAG MODULESR-13
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• For removing/installing the driver air bag module harness
connector, insert a thin screwdriver wrapped in tape into
the notch, then lift the lock and remove the harness con-
nector as shown.
• Install the harness connector with the lock raised, and push the lock into the connector as shown.
• After installing the connector, check that the lock is pushed in securely.
5. Remove the driver air bag module. CAUTION:
• Always place the driver air ba g module with pad side fac-
ing upward.
: Upward
• Replace the driver air bag module if it has been dropped or sustained an impact.
• Do not strike the driver air bag module.
• Do not insert any foreign objects (screwdri ver, etc.) into the driver air bag module.
• Do not disassemble the driver air bag module.
• Do not expose the driver air ba g module to temperatures exceeding 90 ° C (194 °F).
• Do not allow oil, grease, detergent or water to come in contact with the driver air bag module.
INSTALLATION
1. Place the driver air bag module (1) near the steering wheel and
connect the horn terminal connec tor (B). Then route the wire
harness through the hook ( ) of the driver air bag module (1)
as shown.
2. Connect the driver air bag module harness connectors (A) and route the wire harness through the hook ( ) of the driver air bag
module (1) as shown.
NOTE:
• Make sure the driver air bag module has three horn springs (2, 3) and they are securely seated. The lower spring (3) is more
stiff than the two upper springs (2).
• Dual stage driver air bag module shown.
CAUTION:
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SR-14
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DRIVER AIR BAG MODULE
• For removing/installing the driver air bag module harnessconnector, insert a thin screwdriver wrapped in tape into
the notch, then lift the lock and remove the harness con-
nector as shown.
• Install the harness connector with the lock raised, and push the lock into the connector as shown.
• After installing the conn ector, check that the lock is
pushed in securely.
3. Insert the driver air bag module onto the st eering wheel and push firmly to snap into place.
4. Check the horn function by pressing at the three locations (1, 2, 3) as shown.
CAUTION:
• Be careful not to damage or pinch the harness while installing.
• After the work is completed, make sure no syst em malfunction is detected by air bag warning
lamp.
• In case a malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory using CONSULT.
• If a malfunction is still detected after the abo ve operation, perform self-diagnosis to repair mal-
functions. Refer to SRC-17, "SRS Final Check"
.
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