1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 3825 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.40-P-0683GI
Remove, replace and install rear center seat belt
4.5.99

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.40-2170-09

Remove/Install

Danger!

The spri

Page 3826 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
13
Check seat belt for signs of damage

e

Check seat belts for damage

AP91.40-P-9150GH

14
Install in the reverse order

Seat belts/emergency tensioning retractors

Number

Designation
Model

Page 3827 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.40-P-0683GH
Removing and installing rear center seat belt
10.3.97

MODEL
163.136 /154 /172 up to 31.8.99

P91.40-0373-06

1
Torx socket bolt

2
Lap belt end fitting

3
Rear seat cover

4
To

Page 3828 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 3829 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.40-P-0681GH
Removing and installing rear seat belts
13.3.97

MODELS
163.136 /154 /172 up to 31.8.99

P91.40-0360-06

1
Bolt

2
Seat belt guide bracket

3
Bolt

4
Automatic belt retractor

5

Page 3830 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
SI91.12-P-0001GH
Service Information: Bowden cables for rear seat
30.5.03

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

40 % rear seat

The Bowden cables for vertical and

Page 3831 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
SI47.10-P-0007A
Service Information: Procedure for fuel tank leaks
14.8.03

MODEL
124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 460, 461, 463

If a fue

Page 3832 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
SI47.10-P-0004A
Service Information: Procedure when tank is filled with incorrect fuel
19.12.00

MODEL
202 with ENGINE 611

MODEL
203 with ENGINE 611, 612, 646

MODEL
210 with ENGINE 611, 612,

SI47.10-P-0004A
Service Information: Procedure when tank is filled with incorrect fuel
19.12.00

MODEL
202 with ENGINE 611

MODEL
203 with ENGINE 611, 612, 646

MODEL
210 with ENGINE 611, 612, 613

MODEL
220 with ENGINE 613, 628, 648

MODEL
163 with ENGINE 612, 628

MODEL
168 with ENGINE 668

MODEL
209 with ENGINE 612

MODEL
211 with ENGINE 628, 646, 647, 648

MODEL
463 with ENGINE 612, 628

Modification notes

26.7.04

Engines have been added and procedure has been updated

Incorrect refueling of diesel-power vehicles with a common rail
injection system. Please be aware that if the customer fills the fuel
tank with the wrong type of fuel, this is the customer's fault and

cannot be submitted as a warranty claim.

If the diesel-powered vehicle with a common rail injection system has

been refueled with gasoline, follow the steps below:

1.
If the engine was not started after fuel tank is filled with the wrong

type of fuel, then emptying the fuel tank and cleaning the fuel low-

pressure lines should be enough to solve the problem.
2.

If the engine was started after fuel tank was filled with wrong type

of fuel:

On engines 611, 612, 613, 668:
-
On the rail, open the low pressure connection of the high
pressure pump return (plastic connection in area of pressure

regulator valve) and check connecting point in rail for chips.

On engine 646, 647, 648, 628:
-
Disconnect Y-distributor unit (return line HDP/Rail) at the output

and, with ignition ON, collect the fuel in a clean container. Check

fuel for metal shavings.

If the high pressure pump is not damaged and there are no metal

shavings in the injection system:

-
As in step 1, empty fuel as per the guidelines and clean the fuel

low-pressure lines. In addition to this, remove/install/replace the

high-pressure pump and fuel filter.

If metal shavings are found in the fuel

system or the high pressure pump drive is

damaged:

#
b

Engine runs rough, surges or does not start
ENGINE 611 in MODEL 203, 202, 210
ENGINE 612 in MODEL 163, 203, 210, 209

ENGINE 613 in MODEL 210, 220

ENGINE 628 in MODEL 163, 220, 211

ENGINE 646 in MODEL 203, 211

ENGINE 647 in MODEL 211

ENGINE 648 in MODEL 220, 211

ENGINE 668 in MODEL 168

ENGINE 612, 628 in MODEL 463

AF07.00-P-9000B

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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