Page 1889 of 4133
Rear seats
Fig. 309: Identifying Torx Bit Set (000 589 01 10 00)
Fig. 310: Identifying Longitudinal Wedge (115 589 03 59 00)
Parts ordering notes
39Install glove
compartment
Remove/install glove
compartment AR68.10-P-1400GI
Torx bit setFig. 309
40Connect ground cable for
battery
Disconnect ground lead
from battery AR54.10-P-0003A
41.1Initialize DVD player As of VIN A289565,
X754620.AZ82.60-P-0004-07GH
NumberDesignationModel 163 as of 09/99
BA91.12-P-1005-03ANuts for rear seat console
on vehicle floorNM40
BA91.12-P-1008-03AScrews for rear seat
console on vehicle floorNM40
Part no.DesignationQuantity
B6 782 6500Monitor, anthracite/orion, with 2
earphones (NTSC)1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 394 © 2006 Mitchell Repair Information Company, LLC.
Page 1890 of 4133

RETROFITTING TRAFFICSTAR RADIO AND NAVIGATION SYSTEM - AZ82.61-P-0001-02G
Model 163
B6 782 6501Monitor, java, with 2 earphones
(NTSC)1
B6 782 6505DVD player (national code 1),
with bracket1
B6 782 6506Video player (NTSC), with
bracket1
B6 782 6507Earphones (NTSC)1
B6 782 6508Radio-controlled earphones
(NTSC)1
B6 782 6530Floor covering at bottom of rear
seat, orion (only with video
player) (NTSC)1
B6 782 6531Floor covering at bottom of rear
seat, anthracite (only with video
player) (NTSC)1
B6 782 6532Floor covering at bottom of rear
seat, Java (only with video player)
(NTSC)1
B6 782 6536Monitor, anthracite/orion, with 2
earphones (PAL)1
B6 782 6537Monitor, java, with 2 earphones
(PAL)1
B6 782 6538DVD player (national code 2),
with bracket1
B6 782 6539Video player (PAL), with bracket1
B6 782 6540Floor covering at bottom of rear
seat, orion (only with video
player) (PAL)1
B6 782 6541Floor covering at bottom of rear
seat, anthracite (only with video
player) (PAL)1
B6 782 6542Floor covering at bottom of rear
seat, Java (only with video player)
(PAL)1
B6 782 6545Earphones (PAL)1
B6 782 6551Central interface module1
B6 782 6570Supplementary kit as of VIN
A289565, X754620 (PAL)1
B6 782 6571Supplementary kit as of VIN
A289565, X754620 (NTSC)1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 395 © 2006 Mitchell Repair Information Company, LLC.
Page 1891 of 4133
System illustration
Fig. 311: Identifying Trafficstar Radi o And Navigation System Components
TrafficStar wiring harness with sound
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 396 © 2006 Mitchell Repair Information Company, LLC.
Page 1892 of 4133
Fig. 312: Identifying Trafficstar Wiring Harness With Sound
1. Position CAN bus adapter (5) in center of center console strut and mark holes (b).
2. Drill holes (b) with 6.2 mm dia. bit.
Fig. 313: Identifying Mark Holes
3. Fasten CAN bus adapter (5) to center console strut with two self-tapping screws (a) from parts kit.
Screw screws through strut from below into CAN bus adapter mount.
Fig. 314: Identifying CAN Bus Adapter And Self
-Tapping Screws
4. Disconnect standard wiring harness (2) from transfer case control module (N78).
5. Connect CAN bus (9) standard wiring harness between transfer case control module (N78) and standard
wiring harness (2).
6. Route CAN bus (6) lead on fan duct.
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 397 © 2006 Mitchell Repair Information Company, LLC.
Page 1893 of 4133
Fig. 315: Identifying Transfer Case Cont rol Module And CAN Bus Wiring Harness
7. Route connector (8) for TrafficStar wiring harness (4) from radio shaft along fan duct to center console.
Fig. 316: Identifying Trafficstar Wiring Harness And Connector
Steps 8-11 apply only for vehicl es with manual transmission
8. Separate green lead (gn) from CAN bus ad apter connector (8) (see magnifying glass).
9. Tie TrafficStar (4) wiring harn ess on at height of shift gate and pull out green lead (gn).
Fig. 317: Identifying CAN Bus Adapter Conn ector And Trafficstar Wiring Harness
10. Route green lead (gn) to bac
k-up lamp switch (S16/2).
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 398 © 2006 Mitchell Repair Information Company, LLC.
Page 1894 of 4133
11. Connect lower gray lead (gr) from connector with assignment 2 for back-up lamp switch (S16/2) to green
lead (gn) using solder connector.
The connector for the back-up lamp switch (S16/2) has two gray leads, the lower of the two leads is for
the switched back-up lamp signal.
Fig. 318: Identifying Back
-Up Lamp Switch And Green Lead
12. Connect connector (8) and lead (6) to CAN bus adapter (5).
13. Install center console.
Fig. 319: Identifying CAN Bus Adapter And Lead
14. Connect brown and black wire (br, sw) from GPS ante nna lead (3) with brown and black lead (br, sw)
from TrafficStar wiring harness (4) and slide flat plug insulations together.
15. Attach flat plu
g connectors and GPS antenna le ad (3) to TrafficStar wiring harness (4) with felt.
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 399 © 2006 Mitchell Repair Information Company, LLC.
Page 1895 of 4133
Fig. 320: Identifying GPS Antenna Connector And GPS Antenna Lead
16. Install counter plug (7) from TrafficS tar wiring harness (4) to radio connector (A2) and wrap with felt (c).
Fig. 321: Identifying Radio Connector And Counter Plug
17. Plug radio connector (A) and yellow sound connector (C1) as well as blue GPS antenna connector (C3)
from TrafficStar wiring harness (4) into Traf ficStar radio and navigation system (1).
18. Connect radio antenna.
19. Install TrafficStar (1) ra dio and navigation system.
Fig. 322: Identifying GPS Antenna Connector And Sound Connector
RETROFITTING TRAFFICSTAR RADIO AND NAVIGATION SYSTEM - AZ82.61-P-0001-02I
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 400 © 2006 Mitchell Repair Information Company, LLC.
Page 1896 of 4133
Model 163
System illustration
Fig. 323: Identifying Trafficstar Radio And Navigation System Components
TrafficStar wiring harness without sound
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 401 © 2006 Mitchell Repair Information Company, LLC.