1997 MERCEDES-BENZ ML320 Complete Repair Manual

fuel open bonnet suspension tyre pressure check oil dashboard

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Page 3473 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual AC compressor
Refrigerant compressor
2Remove poly V-belt AR13.22-P-
1202B
3
Unscrew hexagon socket head screw
(1) securing low-pressure refrigerant
line (2) to refrigerant compressor (6) Detach

Page 3474 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 186: Identifying External Torx Set (001 589 76 09 00)
MAINTENANCE
REPLACE DUST FILTER FOR HEATIN G/AIR CONDITIONING - AP83.00-P-8381GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Fi

Page 3475 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual REMOVAL & INSTALLATION
INSTALL AUXILIARY WIRING HARNESS - SM83.30-P-0009GH
MODEL 163.154 #A up to 289564, 163.154 #X, 163.136 /172 with CODE (580) Air conditioning (or
Tempmatic for USA)
Fig. 188

Page 3476 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual side
4
Disconnect blue connector
(ML/B) from bottom of fuse
holder

5Remove lamp unit AR82.10-P-
4730GH
6
Remove original additional
fan connector (M4x1) from
additional fan and fasten to
pres

Page 3477 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Battery
Parts ordering notes
14
(2) into plug location 1 of
connector (ML/B) and close
connector housing.in connector.

15
Insert blue connector
(ML/B) at bottom of fuse
holder and fasten auxi

Page 3478 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AD54.30-P-6000-42GH
IC test of electrical system coolant level

indicator
Model 163 as of 3.98

t
A

Scope of test

Measuring instrument/

Test connection
Operation/Requirement

Specified value

Page 3479 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
BT27.00-Z-9999AZ
Technical modifications: Passenger cars: Automatic transmission
30.4.97

MODEL all

Vacuum unit for modulating pressure modified
TRANSMISSION 722.3 /5 as of 15.8.92

BT27.10-P-000

BT27.00-Z-9999AZ
Technical modifications: Passenger cars: Automatic transmission
30.4.97

MODEL all

Vacuum unit for modulating pressure modified
TRANSMISSION 722.3 /5 as of 15.8.92

BT27.10-P-0001-01A

Secondary pump dispensed with
TRANSMISSION 722.5## ## as of 3652931

BT27.10-P-0002-01A

Control pressure cable with vacuum actuators

standardized
TRANSMISSION 722.3 /4 /5 as of 1.7.93

BT27.10-P-0003-01A

Sump volume modified
TRANSMISSION 722.7## ## as of 0054011

as of 29.7.99

BT27.10-P-0004-01A

Additional shim between deep-groove ball

bearing and output flange
TRANSMISSION 722 ...

BT27.10-P-0005-01A

Oil pan and overflow tube modified
TRANSMISSION 722.901

BT27.10-P-0006-01W

Retaining lug added to electrohydraulic

control module
TRANSMISSION 722.6## # as of 0026195

BT27.19-P-0001-01A

Caps for solenoid valve, new
TRANSMISSION 722.6 as of 1.8.97

BT27.19-P-0003-01A

Oil drain plug on torque converter deleted
TRANSMISSION 722.6## /6## ## as of

1772285 as of 22.9.99

BT27.20-P-0001-01A

Small intermediate plate modified
TRANSMISSION 722.5## ## as of 3987361

as of 15.3.94

BT27.35-P-0001-01A

Installation of a pressure feed valve
TRANSMISSION 722.6## # as of 0027083

BT27.35-P-0002-01A

Primary pump non-return valve dispensed with
TRANSMISSION 722.5## ## as of 3652931

BT27.35-P-0003-01A

Strainer for modulating pressure and shift

pressure control solenoid valve, new
TRANSMISSION 722.6## ## as of 0538312

BT27.35-P-0004-01A

Strainer in inlet to converter lock-up control

solenoid valve, newTRANSMISSION 722.6## ## as of 0485895

BT27.35-P-0005-01A

Feed B1 enlarged
TRANSMISSION 722.5 as of 15.8.91

BT27.40-P-0001-01A

Fluid reservoir deleted
TRANSMISSION 722.7## ## as of 0111673

as of 11.9.00

BT27.40-P-0002-01A

Magnet in oil pan, new part
TRANSMISSION 722.6## ## as of 2871384

as of 17.4.01, 722.7## ## as of 0153700 as

of 9.7.01

BT27.40-P-0003-01A

Piston B1 modified
TRANSMISSION 722.5## ## as of 3746852

as of 15.6.92, 722.3## ## as of 3969172

BT27.50-P-0002-01A

Plain bearing of input shaft changed to an anti-

friction bearing
TRANSMISSION 722 ...

BT27.50-P-0002-02A

One-way valve dispensed with
TRANSMISSION 722.5## ## as of 3652931

BT27.50-P-0007-01A

Outer multiple-disc carrier B1 modified
TRANSMISSION 722.6## # as of 0005900

BT27.50-P-0008-01A

Peak-to-valley height on piston B2 modified
TRANSMISSION 722.6## # as of 0023104

BT27.50-P-0009-01A

Piston B2 changed
TRANSMISSION 722.6## ## as of 0552036

as of 1.8.97

BT27.50-P-0010-01A

Friction bearing in sun wheel of rear planet

gear set converted to anti-friction bearing
TRANSMISSION 722 ...

BT27.50-P-0011-01A

Conversion from 18° to 23° gearing in front

and rear planetary gear system
TRANSMISSION 722 ...

BT27.50-P-0012-01A

Multi-disks for B1, K1 and K3 changed
TRANSMISSION 722.6## ## as of 3947440

as of 2.9.02

BT27.50-P-0013-01A

Thickness of friction and steel disks K3

changed
TRANSMISSION 722.6

BT27.51-P-0001-01A

Thickness of steel plates of B1, K1 and K2

modified
TRANSMISSION 722.6## ## as of 1596205

as of 15.6.99

BT27.51-P-0002-01A
Additional dished washer in multi-plate set K2
TRANSMISSION 722.6## ## as of 1596205

as of 15.6.99

BT27.51-P-0003-01A

Center shift modified
TRANSMISSION 722.6

BT27.60-P-0001-01A

Deletion shift lock cable ignition lock to

transmission
TRANSMISSION 722.7 in MODEL

WDB168.### ## as of 548031 as of 10.1.01

BT27.60-P-0001-02A

Selector lever soldered
TRANSMISSION 722.6 as of 1.5.96

BT27.60-P-0002-01A

Deletion of lever for shift lock cable ignition

lock at transmission
TRANSMISSION 722.700 ## as of 0129631

as of 24.1.01, 722.701 ## as of 0132072 as

of 8.2.01

BT27.60-P-0003-01A

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 3480 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table b

GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications

according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)

D
Right turn signal indicator lamp (A1e2)

D
High beam indicator lamp (A1e3)

D
Fuel reserve warning lamp (A1e4)

D
Brake fluid / parking brake warning lamp (A1e7) (except model

163)

D
Low windshield washer fluid level warning lamp (A1e13) (as of

01.09.01 also valid for model 163)

D
Low engine coolant level warning lamp (A1e11) (except model

168, model 163 as of 3.99)

D
Coolant level and temperature warning lamp (A1e11) (only model

168 as of 9.99 and only coolant level function)

D
Generator charge indicator/warning lamp (A1e5)

D
Seat belt warning lamp (A1e9)

D
Seatbelt/backrest lock warning lamp (A1e9)

D
Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------
D

Hydraulic fluid level warning lamp (A1e37)

D
ADS warning lamp, suspension (A1e27)

D
Steering lock warning lamp (A1e40) (only

I
)

D
SRS airbag malfunction indicator lamp (A1e15)

D
AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

Also refer to document: Indicator and warning signals triggered

over CAN data lines
Acoustic warning and indicator signals actuated over direct

lines:
D
Turn signal ticker

D
Seat belt reminder

D
Switched-on lights reminder

D
Key warning

D
Soft top warning, only model 170

Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data

lines:
D
Parking brake warning

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Gear warning, only model 168

Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over

direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over

CAN data lines

GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A

Copyright DaimlerChrysler AG 04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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brake rotor warning length night vision isofix set clock