1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2473 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual longitudinal direction (A) and transverse direction (B). Cylinder diameter*BE01.40-P-1001-01F Cylinder bore*BE01.40-P-1001-02E Cylinder length*BE01.40-P-1004-01F Undercut*BE01.40-P-1005-01F Inter

Page 2474 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual point pressure relief 6Set honing machine for precision honingCylinder diameter setting for repair size (+0.25)*BE01.40-P-1002-01F Stroke setting with 70 mm stone length on 70th stroke scale of

Page 2475 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual oil feed up to final repair size. 12Measure cylinder boreAllow crankcase to cool down to approx. 20°C before measuring Cylinder diameter*BE01.40-P-1001-01F Internal measuring instrument ø 50

Page 2476 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Check values for crankcase Operating time of honing machine *BE01.40-P-1014-01F 17Coat filter insert again with honing paste Do not coat cylinder bore with honing paste. Polmot honing paste or

Page 2477 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Check values for cylinder bore Permissible deviation of cylinder shapemm0.0140.007 contact surface peak-to-valley heightµm-- NumberDesignation Engine 112.910/ 911 Engine 112.913/920/921/9

Page 2478 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Check values for cylinder bore Polishing22 Lapping11 BE01.40-P- 1010-01FStrokePre-honingrpm5757 Precision honingrpm5757 Polishingrpm5757 Lappingrpm8080 BE01.40-P- 1011-01FDisplayPre-honing%20 to 3

Page 2479 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Check values for cylinder bore BE01.40-P- 1008-01FEngine speedPre-honingrpm-125 Precision honingrpm-125 Polishingrpm-125 Lappingrpm-230 BE01.40-P- 1009-01FFeedPre-honing-4 Precision honing-3 Polish

Page 2480 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Check values for cylinder bore 1005-01F BE01.40-P- 1006-01FStroke setting with 70 mm stone length on 70th stroke scale of machinemm130130 BE01.40-P- 1007-01FStone overrun at top and bottommm9.5
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