1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2337 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 108: Identifying Supports(1 Pair) (606 589 00 31 00)
Fig. 109: Identifying Reaming Tool (119 589 01 53 00)

Fig. 110: Identifying Guide Sleeve (113 589 02 63 00)

Fig. 111: Identifying Cyli

Page 2338 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 1. Place cylinder head onto the supports (1). Align th e supports so that the reaming tool is not able to
strike the supports when it is pressed through.
Fig. 112: Identifying Cylinder Head Su

Page 2339 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Test and adjustment values for valve guides
NumberDesignationEngine 112 except
112.951/976,
Engines 113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971

Page 2340 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 114: Identifying Feeler (102 589 01 23 00)
1. Clean bore of valve guide (1) (never use a hard object).
2. Inspect surface of bore for scores or signs of rubbi ng. If damage to the surfa

Page 2341 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual ENGINE 112
ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250
ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113.982 in MODEL 463.243/246
ENGINE 113 in M

Page 2342 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Test and adjustment values for valve guides
guide
4Measure valve guide
external diameter Using an outside
micrometer, measure and
determine which valve
guide was installed. Fit
the next lar

Page 2343 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Commercially available tools
INSPECTION AND MACHINING DIMENSIONS OF VALVE SEAT RINGS - AR05.30-P-3831-03AV
Modification notes
Test values for valve seat rings
Repair
stage II
(color:
ye

Page 2344 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Test values for valve seat rings
1001-03CøRep. size 1mm32, 138, 3
BE05.30-P-
1002-03CExhaust valve seat ring
outer-øStandardmm35.1 (-0.01)42.1 (-0.01)
Rep. size 1mm36,343,3
BE05.30-P-
1003-03CHe

Test values for valve seat rings
1001-03CøRep. size 1mm32, 138, 3
BE05.30-P-
1002-03CExhaust valve seat ring
outer-øStandardmm35.1 (-0.01)42.1 (-0.01)
Rep. size 1mm36,343,3
BE05.30-P-
1003-03CHeight of
valve seat
ringIntakeStandardmm5.9 (-0.08)5.9 (-0.08)
Rep. size 1mm5.9 (-0.08)5.9 (-0.08)
ExhaustStandardmm7.9 (-0.08)7.9 (-0.08)
Rep. size 1mm7.9 (-0.08)7.9 (-0.08)
BE05.30-P-
1004-03CValve seat ring - overlap in
cylinder headIntakemm0.084...0.1150.084...0.115
Exhaustmm0.074...0.1000.074...0.100
BE05.30-P-
1005-03CDistance between contact
face of cylinder head and
end face of valve seat ringIntakemm6.86...6.948.22...8.30
Exhaustmm9.72...9.809.12...9.20
BE05.30-P-
1006-03CBasic bore diameter of inlet
valve seat rings in cylinder
headStandardmm31.000...31.01637.000...37.016
Rep. size 1mm32.000...32.01638.200...38.216
BE05.30-P-
1007-03CBasic bore diameter of
exhaust valve seat rings in
cylinder headStandardmm35.000...35.01642.000...42.016
Rep. size 1mm36.200...36.21643.200...43.216
BE05.30-P-
1008-03CBore depth of
valve seat
rings in
cylinder headIntakeStandardmm12,7614,12
ExhaustStandardmm17,6217,02
NumberDesignationEngine
113.960/
961/962/963/
964/965/967/
968/971/980/
981/982/984/
987/988/990/
991/992/993/
995Engine 137.970
BE05.30-P-
1001-03CIntake valve seat ring outer-
øStandardmm39.1 (+0.015)34,1
Rep. size 1mm40,335,3
BE05.30-P-
1002-03CExhaust valve seat ring
outer-øStandardmm44.1 (-0.01)37,1
Rep. size 1mm45,338,3
BE05.30-P-
1003-03CHeight of
valve seat
ringIntakeStandardmm5.9 (-0.08)5.9 (-0.08)
Rep. size 1mm5.9 (-0.08)5.9 (-0.08)
ExhaustStandardmm7.9 (-0.08)5.9 (-0.08)
Rep. size 1mm7.9 (-0.08)5.9 (-0.08)
BE05.30-P-
1004-03CValve seat ring - overlap in
cylinder headIntakemm0.084...0.1150.084...0.115
Exhaustmm0.074...0.01000.074...0.0100

2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:39 PMPage 103 © 2006 Mitchell Repair Information Company, LLC.

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