Page 2513 of 4133
BT27.35-P-0002-01A
Installation of a pressure feed valve
P27.35-0212-09
Production breakpoint data/Modifications/New features
Transmission/
steering gear
Transmission ident.
end no. as of
Type of and reason for modification
722.6
0027083
A pressure feed valve (146) has been installed in the 2-3 shift group
to prevent harsh 3-2 downshifts and roll-out shifts.
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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Page 2514 of 4133
AP82.10-P-8260-04A
Set or inspect fog lamps
P82.10-0205-01
1
The light-dark boundary must be as horizontal as possible at the height of the appropriate
dividing line (4), correct if necessary.
2
For model 140 sedan as of approx. 03.94, 168 and 202: Check seat of bulb.
P82.10-3633-01
Model 163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /154 /157 /175 except CODE (U49) Styling package
Arrow:
Position of adjusting screw
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 2515 of 4133

AR82.10-P-5103GI
Remove/install fog lamp
27.2.01
MODELS
163.113 /154 #A as of 289565,
163.113 /154 #X as of 754620,
163.128 /157 /175
P82.10-2778-06
1
Lever
2
Fog lamp
3
Electrical connector
4
Grommets
Remove/install
1
Press lever (1) to release the fog lamp (2)
Pulling hook
*140589023300
2
Disconnect fog lamp (2) from front bumper
Exercise caution when pulling at the
edges of the fog lamp.
Installation:
First notch in the fog lamp at
the edges. Ensure that the lever (1) securely
holds the fog lamp in place.
Pulling hook
*140589023300
3
Disconnect electrical connector (3) from fog
lamp
4
Pull off grommets (4)
Installation:
Ensure that the grommets
are installed loosely and without kinks.
5
Install in the reverse order
6
Check fog lamp adjustment and adjust if
necessary
e
Check and correct headlamp adjustment
AP82.10-P-8260GH
Pulling hooks
140 589 02 33 00
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1
Page 2516 of 4133

AR68.30-P-4010GHRemove/install paneling in footwell
9.4.97
MODELS
163.113 /128 /136 /154 /157 /172 /174 /175
P68.30-2266-01
1
Door sill molding cover
2
Door seal
3
Driver-side paneling
4
Passenger side paneling
5
Bolt
6
Engine hood release lever
7
Arresting mechanism
8
Fuse and relay box cover
9
Nut
P68.30-2267-01
Remove/install
1
Remove front door sill molding cover (1)
2
Unscrew screws from door sill molding on
rocker panel
Only two front screws.
3
Pull off door seal (2) in the area of driver's
side paneling (3) or front passenger's side
paneling (4)
4
Unscrew screw (5) for engine hood release
lever (6) on A-pillar
Driver's side only.
5
Unhook engine hood cable and remove
engine hood release lever (6)
Driver's side only.
6.1
Rotate locks (7) on the cover of the fuse and
relay box (8) 1/4 revolution counterclockwise
into the vertical position
As of 09.99. Passenger side only.
7.1
Pull back cover of fuse and relay box (8)
(arrow) and remove
As of 09.99. Passenger side only.
8.1
Unscrew nut (9)
As of 09.99. Passenger side only.
9
Unclip driver's side paneling (3) and front
passenger's side paneling (4) and remove
Lift door sill molding slightly to allow
removal.
10
Install in the reverse order
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2517 of 4133

AR68.30-P-4470GH
Remove/install rear roof frame paneling
24.2.97
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P68.30-0507-06
1
Belt end fitting in 3rd seat row
2
Center paneling of roof frame
3
Side paneling of roof frame
4
Expanding anchor
5
Screw
Remove, Install
1.1
Remove belt end fitting at bottom of 3rd seat
row (1)
Only with 3rd seat row, code 847.
*BA91.40-P-1001-01D
2
Unclip center roof frame covering (2)
Installation:
Install paneling in door
rubber seal.
Long wedge
*115589035900
3.1
Remove expanding anchor (4) from side roof
frame covering (3)
up to 31.08.01
Installation:
Replace expanding anchor.
3.2
Remove screw (5) from side roof frame
paneling (3)
4.1Unclip side roof frame paneling in upper outer
corner
As of 01.09.01
4.2
Remove side roof frame paneling (3) upward
Only on 3rd seat row, code 847: remove
seatbelt and remove paneling
Installation:
Install paneling in door
rubber seal.
5.1
Disconnect connector from loudspeaker
As of 01.09.01 and with sound system,
code 810.
6
Install in the reverse order
Seat belts/belt tensioners
Number
Designation
Model 163 up to
08/99
Model 163 as of
09/99
BA91.40-P-1001-01D
Screw on belt end fitting
Nm
3535
Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2518 of 4133
Assembly wedge
115 589 03 59 00
Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2519 of 4133
BT27.50-P-0011-01A
Friction bearing in sun wheel of rear planet
gear set converted to anti-friction bearing
Transmission 722.6
k
TRANSMISSION
722.60# /61# /660 /662 /664 /665 /69# ## as of 1572721 as of 1.6.99,
722.62# /63# /650 /654 /661 /663 /666 /669 ## as of 1574575 as of 2.6.99
P27.50-2046-11
1
Anti-friction bearing
45d
Freewheel
45e
Sun gear with inner plate carrier K3, rear planet set
The friction bearing bush in the sun gear (45e) has been replaced
with an anti-friction bearing (1).
This improves the bearing of the hollow shaft and the freewheel (45d)
is no longer worn away by the friction bearing bush.
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1
Page 2520 of 4133

1998-2005 DRIVELINE/AXLES
Front Axle - 163 Chassis
TESTING & REPAIR
TESTING AND REPAIR WORK: PASSENGER CARS: FRONT AXLE - AR33.00-Z-9163AA
MODEL 163
ATTACH ENGINE SUPPORT BRACKET AND RAISE ENGINE - AR33.10-P-0100-01BV
Workshop equipment
Removing and installing front axleMODELS
163.113 /128 /136 /154 /157 /172 /174 /175AR33.10-P-
0100GH
Remove/install rubber bushes of front
axle transmission mountingMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.10-P-
0120GH
Remove/install front axle halfMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.10-P-
0200GH
Remove/install front axle shaft flange
and double-row angular ball bearingMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0315GH
Checking follower joint of steering
knuckle mount (installed)MODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0426GH
Replace supporting jointMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0440GH
Removing and installing upper
wishboneMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0500GH
Remove/install lower wishboneMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0510GH
Replace front bearing of lower
wishboneMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.20-P-
0526GH
Removing and installing steering
knuckleMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.25-P-
0400GH
Remove/install front axle gearMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.30-P-
0525GH
Replace shaft seal on drive pinionMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.30-P-
0530GH
Remove/install radial shaft seal at front
axle gear of front axle shaftMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.30-P-
0545GH
Remove/install front axle shaftsMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.30-P-
0620GH
Replace rubber boots on front axle shaftMODEL
163.113 /128 /136 /154 /157 /172 /174 /175AR33.30-P-
0660GH
WE58.40-Z-1007-11AEngine lifting fixture
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
me
Saturday, October 02, 2010 3:38:21 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:38:25 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.