1997 MERCEDES-BENZ ML320 Complete Repair Manual

wipers trip computer lights fuel consumption auxiliary battery location seat adjustment

Page 2601 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P

1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

2.1
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1
Pull the floor covering forward under the front

corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5
Cut into floor covering directly behind seat

retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6
Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel

pump.

7
Remove end cover (84) of body

Installation:
Replace cap and insert with

new sealing compound.

Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

8
Seal fuel return line (90/11)

Pliers

*163589003700

9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000

Adapter hose

*163589009100

10
Connect ground cable (90/10) of extraction

pump ground terminal vehicle battery

Pumping out

11
Pump fuel out into safety container using

extraction pump

*BF47.10-P-1001-01A

*WH58.30-Z-1001-16A

12
Install in the reverse order

Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01

Models

163.157/

175
Model

163.128
Model

163.174

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393

Reserve capacity
Liter
10121212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 2602 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
163 589 00 91 00

Extraction hose

Adapter hose

Pliers

163 589 00 37 00 168 589 00 90 00

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order num

Page 2603 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
BF47.10-P-1000-01A
Fuel tank capacity
Model 124, 129, 140, 163, 168, 170,

171, 199, 202, 203, 208, 209, 210, 211,
215, 220, 230, 240,

414, 463

i

Modification notes

26.4.04

Value modifie

Page 2604 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Fuel tank

Number

Designation
Model

202.121/122/128/

133/180/182/

188/193
Model

203
Model

208
Model

209

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
62626262

Reserve capa

Page 2605 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Number
Designation
Model

211.206

without code 915 (fuel

tank with increased

capacity)
Model

211.216/242/

261/280

without code 915 (fuel

tank with increased

capacity),

954a (Avantgarde

Page 2606 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.10-P-4001GH
Emptying, filling the fuel tank
11.3.97

Model
163.136 with engine 111.977

Model
163.154 with engine 112.942

Model
163.157 with engine 112.970

Model
163.172 with engine 11

Page 2607 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Fuel rail

Number

Designation
Engines

113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/988/

BA07.52-P-1001-01A
Fuel feed line on fuel distributo

Page 2608 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.10-P-4100GH
Remove fuel tank
10.3.97

MODEL
163.113 with ENGINE 612.963

MODEL
163.128 with ENGINE 628.963

MODEL
163.136 with ENGINE 111.977

MODEL
163.154 with ENGINE 112.942

MODEL

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