Page 3737 of 4133
 AR54.65-P-0002GH
Remove/install Parktronic system (PTS) sensors in rear bumper
19.4.01
MODEL 
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)
P54.65-2412-06
1
Plug connection
2
 Parktronic system sensor
3
 Retaining clamps
 
Remove/install
1
Remove rear bumper
 with styling package, code U49.
AR88.20-P-2200GJ
As of 01.09.01.
AR88.20-P-2200GK
2
Put down bumper safely in a suitable place
 Do not damage paintwork.
3
Disconnect connector (1) from Parktronic 
system sensor(2)
4
Remove Parktronic system sensor (2) from 
the bumper
 Bo not brake off the retaining clamps (3).
 Release tool
*168589023100
5
Install in the reverse order
Release tool
168 589 02 31 00
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3738 of 4133

 AR67.10-P-1000-07P
Prepare glue cartridge
Commercially available tools 
(see Workshop Equipment Manual)
Number
Designation
Make (e. g.)
Order number
WH58.30-Z-1015-20A
Betapower II (2-component electric cartridge gun)
DOW Automotive 
(Deutschland) GmbH 
Am Güterbahnhof 
D-35683 Dillenburg
Tel.: +49 (0) 
39484/8714-0
995.182
Auxiliary repair materials
Number
Designation
Order number
BR00.45-Z-1036-02A
2-component repair kit for glazing bonded windows
220 670 00 93
BR00.45-Z-1055-02A
2-component glue kit
168 670 00 93
P67.10-2034-01
1
 Remove both cartridges from repair kit
 
Always process cartridges together.
2
 Remove retainer (1) from cartridges.
3
 Screw on application nozzle.
4
 Insert cartridges into Betagun 2-component electric cartridge gun
The 2-component glue set includes plastic and glass primer, the 2-component repair set for 
glazing bonded windows includes only glass primer.
Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3739 of 4133
 BT27.50-P-0010-01A
Piston B2 changed
Transmission 722.6 phased in
 k
 
TRANSMISSION 
722.6## ## as of 0552036 as of 1.8.97
P27.60-2009-02
14d
Sealing ring
27
 Pistons
To improve the piston guide and avoid the piston jamming the position of the sealing 
ring (14d) on the piston (27) was changed.
Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3740 of 4133

 AR03.10-P-7311-01V
Measure end clearance of piston rings
Modification notes
12.6.02
Value in line 1001 for Engine 113.967 modified from 
0.012...0.060 to 0.033...0.07 and from 0010...0.030 to 
0.01...0.04
Value in BE03.10-P-1001-05B for Engine 
113.967 modified
*BE03.10-P-1001-05B
Test values for piston rings
Number
Designation
Engine 112.910/ 
911/912
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960, 
113.940/941/942/
943
Engine 113.944/ 
980/981/982/984
BE03.10-P-1001-05B
Vertical clearance of 
piston ring
Groove 1
mm
0,012...0,0600,012...0,0600,012...0,060
Groove 2
mm
0,010...0,0300,010...0,0300,010...0,030
Test values for piston rings
Number
Designation
Engine 113.960/ 
961/962/963/965/
968
Engine 
113.967
BE03.10-P-1001-05B
Vertical clearance of 
piston ring
Groove 1
mm
0,012...0,0600,033...0,070
Groove 2
mm
0,010...0,030
0,01...0,04
Commercially available tools 
 (see Workshop Equipment Manual)
Number
Designation
Make (e.g.)
Order number
WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer
D-73734 Esslingen 
59
P03.10-2034-01
1
 Use the 
 feeler gage to measure end clearance of compression rings between 
compression ring and mounting groove in the piston; replace compression rings or piston, if 
necessary.
 The end clearance of the oil scraper ring cannot be checked because of its three-part 
design. If the compression rings are replaced, the oil scraper ring must also be replaced.
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3741 of 4133

 AR03.10-P-7311-02V
Measure gap clearance of piston rings
Test values for piston rings
Number
Designation
Engine 112.910/ 
911/912
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960, 
113.940/941/942/
943
Engine 113.944/ 
980/981/982/984
BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,3500,200...0,350
Groove 2
mm
0,200...0,4000,200...0,4000,200...0,400
Test values for piston rings
Number
Designation
Engine 113.960/ 
961/ 962/ 963/ 
965/ 968/
Engine 
113.967
BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,350
groove 2
mm
0,200...0,4000,200...0,400
Commercially available tools 
 (see Workshop Equipment Manual)
Number
Designation
Make (e.g.)
Order number
WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer
D-73734 Esslingen 
59
P03.10-2035-01
1
 Clean cylinder contact surface.
2
 Insert the two compression rings one after the other into the unworn area of the cylinder 
wall and measure end clearance with 
 feeler gauge; replace piston rings, if necessary.
 The gap clearance of the oil scraper ring cannot be checked because of its three-part 
design. If the compression rings are replaced, the oil scraper ring must also be replaced.
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3742 of 4133

 AR03.10-P-7311BV
Remove/install piston rings
2.7.97
ENGINE 
113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230
ENGINE 
 112 /945, 113.962 /982
P03.10-2022-06
1
Compression ring (plain compression 
ring)
2
 Compression ring ( taper-faced hook 
scraper ring)
3
 Oil scraper ring
4
 Piston
5
 Piston crown
Fig. item, etc.
Work instructions
4
Remove/install pistons
AR03.10-P-7021AV
1, 2, 3
Piston rings
transmission
 
Pliers
*000589513700
 
Removal:
Oil scraper ring 
with the pliers. 
The oil scraper ring (3) 
 must be removed and 
installed by hand.
  
 
Installation:
Compression rings
-
 Measure width of compression rings (1, 2).
*BE03.10-P-1003-05B
-
Pay attention to installation position of 
compression rings (1, 2). The inscription
  
"Top" or the manufacturer's designation 
 must
  point toward the piston crown (5).
1, 2
Measure the side clearance of the 
compression rings
AR03.10-P-7311-01V
1, 2
Measure end gap of the compression rings
AR03.10-P-7311-02V
Test values for piston rings
Number
Designation
Engine 112.910/ 
911/912
Engine 112.913
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960, 
113.940/941/942/
943
BE03.10-P-1003-05B
Dimension
Plain compression ring
mm
83.2 X 1.5 X 3.189.9 X 1.5 X 3.189.9 X 1.5 X 3.1
Taper-faced hook 
scraper ring
mm
83.2 X 3.5 X 3.5
89.9 X 1.75 X 3.5
89.9 X 3.5 X 3.5
Test values for piston rings
Number
Designation
Engine 112.949
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3743 of 4133
 BE03.10-P-1003-05B
Dimension
Plain compression ring
mm
89.9 X 1.5 X 3.1
Taper-faced hook 
scraper ring
mm
89.9 X 1.75 X 3.5
Test values for piston rings
Number
Designation
Engine 113.944/ 
980/981/982/984
Engine 113.960/ 
961/ 962/ 963/ 
965/ 968/
Engine
113.992 AMG
BE03.10-P-1003-05B
Dimension
Plain compression ring
mm
97.0 X 1.2 X 3.597.0 X 1.5 X 3.197.0 X 1.2 X 3.5
Taper-faced hook 
scraper ring
mm
97.0 X 1.5 X 4.097.0 X 3.5 X 3.5
97.0 X 1.75 X 3.5
000 589 51 37 00
Pliers
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3744 of 4133

 AR03.10-P-7021AV
Removing/installing pistons
2.7.97
ENGINE 
112
ENGINE 
 112.945 in MODEL 463.209 /232 /233 /244 /245 /250
ENGINE 
 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254
ENGINE 
 113.982 in MODEL 463.243 /246
ENGINE 
 113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230
P03.10-2029-09
Shown on engine 112
1
 Circlip
2
 Piston pin
3
 Pistons
4
 Conrod
 5
Conrod bearing cap
6
 Conrod bolts
7
 Conrod bearing shell
8
 Anti-twist lock
9
 Groove
10
 
Clamping strap
 
Remove
 Danger!
Risk of death
  caused by vehicle slipping or 
toppling off of the lifting platform.
Align vehicle between the columns of the 
lifting platform and position the four support 
plates
  at the lifting platform support points 
specified by the vehicle manufacturer.
AS00.00-Z-0010-01A
1
Remove engineModels 463.206/ 209/ 232/ 233/ 240/ 241
AR01.10-P-2400CC
Models 463.244/ 245/ 247/ 248/ 249/ 250/ 254
AR01.10-P-2401GT
Models 463.243/ 246
AR01.10-P-2401MG
Model 230.475
AR01.10-P-2400R
Model 230.474
AR01.10-P-2400RVK
Model 220 without 4MATIC
AR01.10-P-2400AB
Model 220 with 4MATIC
AR01.10-P-2400IW
Model 210 with 4MATIC
AR01.10-P-2400C
Models 129, 202, 208, 210 without 4MATIC
AR01.10-P-2400CB
Model 203 without 4MATIC, 209 with Engine 
112
AR01.10-P-2400PV
Model 203 with 4MATIC
AR01.10-P-2400PW
Model 209 with Engine 113
AR01.10-P-2400Q
Models 211.061/065/070
AR01.10-P-2400TC
Model 170
AR01.10-P-2400SV
Model 163
AR01.10-P-2400CA
Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1