Page 2497 of 4133

Cylinder head/cyl inder head bolts
stock removalReference
dimension "H2"mm--
NumberDesignation
Engine
111
Engine
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975/976
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1211
Length (L) when
newmm102141.5
Length (L)mm< or = 105< or = 144.5
See pictureAR01.30-P-
5800-03HAAR01.30-P-5800-
03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm135.9 to 136.0106.2 to 106.3
Heightmm> or = 135.5-
See pictureAR01.30-P-
7162A-
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm0.080.1
permissible
difference of
flatness of contact
surface in
transverse
directionmm00.1
Peak-to-valley
heightµM3/1010
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 141 © 2006 Mitchell Repair Information Company, LLC.
Page 2498 of 4133

Cylinder head/cyl inder head bolts
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignation
Engines
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
986/987/988/
990/991/992/
993/995
Engine
113.989
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1111
Length (L) when
newmm141.5141.5
Length (L)mm< or = 144.5< or = 144.5
See pictureAR01.30-P-5800-
03B
AR01.30-P-
5800-03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm--
Heightmm--
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
Peak-to-valley
heightµM--
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference mm
--
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 142 © 2006 Mitchell Repair Information Company, LLC.
Page 2499 of 4133

Cylinder head/cyl inder head bolts
Cylinder head/cyl inder head bolts
dimension "H2"
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngine 119Engine 120
BE01.30-P-1001-
04BCylinder head
boltThread diameterM1212
Length (L) when
newmm160168
Length (L)mm< or = 162.7< or = 171
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm-135.9 to 136.0
Heightmm-> or = 135.5
See picture--
BE01.30-P-1003-
04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
Peak-to-valley
heightµM--
BE01.30-P-1004-
04BCylinder head
when newReference
dimension "H1"mm130.6 to 130.7-
Reference
dimension "H2"mm145.9 to 146.0-
BE01.30-P-1005-
04BCylinder head
after necessary
stock removalReference
dimension "H1"mm130.0-
Reference
dimension "H2"mm145.3-
NumberDesignationEngine 137Engine 155.980
BE01.30-P-
1001-04B Cylinder head
boltThread diameterM1011
Length (L) when mm
126/162175 +-0.5
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 143 © 2006 Mitchell Repair Information Company, LLC.
Page 2500 of 4133

Cylinder head/cyl inder head bolts
new
Length (L)mm< or = 129/165< or = 176.6
See pictureAR01.30-P-5800-
03LAR01.30-P-5800-
03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm0.03-
permissible
difference of
flatness of contact
surface in
transverse
directionmm0.03-
Peak-to-valley
heightµM10-
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm110.87..110.95-
Reference
dimension "H2"mm--
NumberDesignationEngine 156Engine 271
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1110x1.5
Length (L) when
new;mm175165
Length (L);mm176.2167.5
See picture--
BE01.30-P-
1002-04BCylinder headOverall height "H"
mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of mm-0.07
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 144 © 2006 Mitchell Repair Information Company, LLC.
Page 2501 of 4133

Cylinder head/cyl inder head bolts
flatness of contact
surface in
longitudinal
direction
permissible
difference of
flatness of contact
surface in
transverse
directionmm-0.05
Peak-to-valley
heightµM-10
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngine 272Engine 273
BE01.30-P-1001-
04BCylinder head
boltThread diameterM1111
Length (L) when
newmm170170
Length (L)mm172172
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm--
Heightmm--
See picture--
BE01.30-P-1003-
04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 145 © 2006 Mitchell Repair Information Company, LLC.
Page 2502 of 4133

Cylinder head/cyl inder head bolts
CHECK VALUES FOR CYLINDER BORE - BE01.40-P-1000-01F
ENGINES 112, 113, 155
Check values for cylinder bore
Peak-to-valley
heightµM--
BE01.30-P-1004-
04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-1005-
04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngines 275, 285
BE01.30-P-1001-
04BCylinder head boltThread diameterM10
Length (L) when newmm132/1685
Length (L)mm< or = 133.5/170
See picture-
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm-
Heightmm-
See picture-
BE01.30-P-1003-
04BCylinder headpermissible difference
of flatness of contact
surface in
longitudinal directionmm0.03
permissible difference
of flatness of contact
surface in transverse
directionmm0.03
Peak-to-valley heightµM10
BE01.30-P-1004-
04BCylinder head when
newReference dimension
"H1"mm-
Reference dimension
"H2"mm-
BE01.30-P-1005-
04BCylinder head after
necessary stock
removalReference dimension
"H1"mm110.87... 110.95
Reference dimension
"H2"mm-
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 146 © 2006 Mitchell Repair Information Company, LLC.
Page 2503 of 4133

NumberDesignation
Engines
112.910/911
Engine 112.912
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm83.200...83.21583.200...83.215
Auxiliary stage
Marking mm83.250...83.26583.250...83.265
Repair sizemm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1002-01FCylinder
diameter setting
for repair size
(+0.25)Pre-honingmm83.20083.200
Precision honingmm83.38083.380
Polishingmm83.43083.430
BE01.40-P-
1003-01FCylinder dia.
according to
machining phasePre-honingmm83.38083.380
Precision honingmm83.43083.430
Polishingmm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm130130
BE01.40-P-
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11.
BE01.40-P-
1010-01FStrokePre-honingrpm5757
Precision honingrpm5757
Polishingrpm5757
Lappingrpm8080
BE01.40-P-
1011-01FDisplayPre-honing%20 to 3020 to 30
Precision honing%20 to 3020 to 30
Polishing%20 to 3020 to 30
Lapping%20 to 3020 to 30
BE01.40-P-
1012-01FStroke setting with 70 mm felt
length on 70th stroke scale of
machinemm115115
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 147 © 2006 Mitchell Repair Information Company, LLC.
Page 2504 of 4133

Check values for cylinder bore
BE01.40-P-
1013-01FFelt insert overrun at top and
bottommm2 to 42 to 4
BE01.40-P-
1014-01FOperating time of honing machineS4040
NumberDesignation
Engines
112.913/920/921/922/
923/940/941/942/943/
944/945/949
113.940/941/942/943/
945
Engine
112.946/947/
948/960
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm89.900...89.91589.900...89.915
Auxiliary stage
Marking mm89.950 to 89.96589.950 to
89.965
Repair sizemm90.150...90.16590.150...90.165
BE01.40-P-
1002-01FCylinder dia.,
setting for
repair size
(+0.25)Pre-honingmm89.90089.900
Precision
honingmm90.08090.080
Polishingmm90.13090.130
BE01.40-P-
1003-01FCylinder dia.
according to
machining
phasePre-honingmm90.08090.080
Precision
honingmm90.13090.130
Polishingmm90.150...90.16590.150...90.165
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm130130
BE01.40-P-
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision
honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 148 © 2006 Mitchell Repair Information Company, LLC.