Page 2497 of 4133

Cylinder head/cyl inder head bolts 
stock removalReference  
dimension "H2"mm--
NumberDesignation
Engine 
111
Engine  
112.910/911/  
912/913/914/  
915/916/917/ 
920/921/922/  
923/940/941/  
942/943/944/  
945/946/947/  
949/951/953/  
954/955/960/  
961/970/972/  
973/975/976
BE01.30-P- 
1001-04BCylinder head 
boltThread diameterM1211
Length (L) when 
newmm102141.5
Length (L)mm< or = 105< or = 144.5
See pictureAR01.30-P-
5800-03HAAR01.30-P-5800-
03B
BE01.30-P- 
1002-04BCylinder headOverall height 
"H" mmmm135.9 to 136.0106.2 to 106.3
Heightmm> or = 135.5-
See pictureAR01.30-P-
7162A-
BE01.30-P- 
1003-04BCylinder headpermissible 
difference of 
flatness of contact  
surface in  
longitudinal  
directionmm0.080.1
permissible  
difference of  
flatness of contact  
surface in  
transverse  
directionmm00.1
Peak-to-valley  
heightµM3/1010
BE01.30-P-
1004-04BCylinder head 
when newReference 
dimension "H1"mm--
Reference  
dimension "H2"mm--
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 141 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2498 of 4133

Cylinder head/cyl inder head bolts 
BE01.30-P- 
1005-04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm--
Reference 
dimension "H2"mm--
NumberDesignation
Engines  
113.940/941/  
942/943/944/  
945/946/948/  
960/961/962/  
963/964/965/  
966/967/968/  
969/971/980/  
981/982/984/  
986/987/988/  
990/991/992/  
993/995
Engine 
113.989
BE01.30-P- 
1001-04BCylinder head 
boltThread diameterM1111
Length (L) when  
newmm141.5141.5
Length (L)mm< or = 144.5< or = 144.5
See pictureAR01.30-P-5800-
03B
AR01.30-P-
5800-03B
BE01.30-P- 
1002-04BCylinder headOverall height 
"H" mmmm--
Heightmm--
See picture--
BE01.30-P-
1003-04BCylinder headpermissible 
difference of  
flatness of contact  
surface in  
longitudinal  
directionmm--
permissible  
difference of  
flatness of contact  
surface in  
transverse  
directionmm--
Peak-to-valley 
heightµM--
BE01.30-P- 
1004-04BCylinder head 
when newReference 
dimension "H1"mm-- 
Reference mm
--
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 142 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2499 of 4133

Cylinder head/cyl inder head bolts  
Cylinder head/cyl  inder head bolts 
dimension "H2"
BE01.30-P- 
1005-04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm--
Reference  
dimension "H2"mm--
NumberDesignationEngine 119Engine 120
BE01.30-P-1001- 
04BCylinder head 
boltThread diameterM1212
Length (L) when  
newmm160168
Length (L)mm< or = 162.7< or = 171
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H" 
mmmm-135.9 to 136.0
Heightmm-> or = 135.5
See picture--
BE01.30-P-1003-
04BCylinder headpermissible 
difference of  
flatness of contact  
surface in  
longitudinal  
directionmm--
permissible  
difference of  
flatness of contact  
surface in  
transverse  
directionmm--
Peak-to-valley 
heightµM--
BE01.30-P-1004- 
04BCylinder head 
when newReference 
dimension "H1"mm130.6 to 130.7-
Reference  
dimension "H2"mm145.9 to 146.0-
BE01.30-P-1005-
04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm130.0-
Reference  
dimension "H2"mm145.3-
NumberDesignationEngine 137Engine 155.980
BE01.30-P- 
1001-04B  Cylinder head  
boltThread diameterM1011 
Length (L) when  mm
126/162175 +-0.5
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 143 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2500 of 4133

Cylinder head/cyl inder head bolts 
new
Length (L)mm< or = 129/165< or = 176.6
See pictureAR01.30-P-5800- 
03LAR01.30-P-5800-
03B
BE01.30-P- 
1002-04BCylinder headOverall height 
"H" mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible 
difference of  
flatness of contact  
surface in  
longitudinal 
directionmm0.03-
permissible  
difference of  
flatness of contact  
surface in  
transverse  
directionmm0.03-
Peak-to-valley  
heightµM10-
BE01.30-P-
1004-04BCylinder head 
when newReference 
dimension "H1"mm--
Reference  
dimension "H2"mm--
BE01.30-P- 
1005-04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm110.87..110.95-
Reference 
dimension "H2"mm--
NumberDesignationEngine 156Engine 271
BE01.30-P- 
1001-04BCylinder head 
boltThread diameterM1110x1.5
Length (L) when 
new;mm175165
Length (L);mm176.2167.5
See picture--
BE01.30-P-
1002-04BCylinder headOverall height "H" 
mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible 
difference of mm-0.07
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 144 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2501 of 4133

Cylinder head/cyl inder head bolts 
flatness of contact  
surface in  
longitudinal  
direction
permissible 
difference of  
flatness of contact  
surface in  
transverse  
directionmm-0.05
Peak-to-valley  
heightµM-10
BE01.30-P-
1004-04BCylinder head 
when newReference 
dimension "H1"mm--
Reference  
dimension "H2"mm--
BE01.30-P- 
1005-04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm--
Reference 
dimension "H2"mm--
NumberDesignationEngine 272Engine 273
BE01.30-P-1001- 
04BCylinder head 
boltThread diameterM1111
Length (L) when 
newmm170170
Length (L)mm172172
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H" 
mmmm--
Heightmm--
See picture--
BE01.30-P-1003-
04BCylinder headpermissible 
difference of  
flatness of contact  
surface in  
longitudinal 
directionmm--
permissible  
difference of  
flatness of contact  
surface in  
transverse  
directionmm--
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 145 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2502 of 4133

Cylinder head/cyl inder head bolts 
CHECK VALUES FOR CYLINDER  BORE - BE01.40-P-1000-01F 
ENGINES 112, 113, 155   
Check values for cylinder bore   
Peak-to-valley  
heightµM--
BE01.30-P-1004-
04BCylinder head 
when newReference 
dimension "H1"mm--
Reference  
dimension "H2"mm--
BE01.30-P-1005- 
04BCylinder head 
after necessary  
stock removalReference  
dimension "H1"mm--
Reference 
dimension "H2"mm--
NumberDesignationEngines 275, 285
BE01.30-P-1001- 
04BCylinder head boltThread diameterM10
Length (L) when newmm132/1685
Length (L)mm< or = 133.5/170
See picture-
BE01.30-P-1002- 
04BCylinder headOverall height "H" 
mmmm-
Heightmm-
See picture-
BE01.30-P-1003-
04BCylinder headpermissible difference 
of flatness of contact  
surface in 
longitudinal directionmm0.03
permissible difference  
of flatness of contact  
surface in transverse  
directionmm0.03
Peak-to-valley heightµM10
BE01.30-P-1004-
04BCylinder head when 
newReference dimension 
"H1"mm-
Reference dimension  
"H2"mm-
BE01.30-P-1005- 
04BCylinder head after 
necessary stock  
removalReference dimension  
"H1"mm110.87... 110.95
Reference dimension 
"H2"mm-
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 146 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2503 of 4133

NumberDesignation
Engines  
112.910/911
Engine 112.912
BE01.40-P-
1001-01FCylinder dia.Standard 
Marking Xmm83.200...83.21583.200...83.215
Auxiliary stage  
Marking mm83.250...83.26583.250...83.265
Repair sizemm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1002-01FCylinder 
diameter setting  
for repair size  
(+0.25)Pre-honingmm83.20083.200
Precision honingmm83.38083.380
Polishingmm83.43083.430
BE01.40-P- 
1003-01FCylinder dia. 
according to  
machining phasePre-honingmm83.38083.380
Precision honingmm83.43083.430
Polishingmm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P- 
1006-01FStroke setting with 70 mm stone 
length on 70th stroke scale of  
machinemm130130
BE01.40-P- 
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P- 
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11.
BE01.40-P- 
1010-01FStrokePre-honingrpm5757
Precision honingrpm5757
Polishingrpm5757
Lappingrpm8080
BE01.40-P-
1011-01FDisplayPre-honing%20 to 3020 to 30
Precision honing%20 to 3020 to 30
Polishing%20 to 3020 to 30
Lapping%20 to 3020 to 30
BE01.40-P- 
1012-01FStroke setting with 70 mm felt 
length on 70th stroke scale of  
machinemm115115
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 147 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2504 of 4133

Check values for cylinder bore  
BE01.40-P- 
1013-01FFelt insert overrun at top and 
bottommm2 to 42 to 4
BE01.40-P-
1014-01FOperating time of honing machineS4040
NumberDesignation
Engines  
112.913/920/921/922/  
923/940/941/942/943/  
944/945/949  
113.940/941/942/943/  
945
Engine  
112.946/947/  
948/960
BE01.40-P- 
1001-01FCylinder dia.Standard 
Marking Xmm89.900...89.91589.900...89.915
Auxiliary stage 
Marking mm89.950 to 89.96589.950 to 
89.965
Repair sizemm90.150...90.16590.150...90.165
BE01.40-P- 
1002-01FCylinder dia., 
setting for  
repair size  
(+0.25)Pre-honingmm89.90089.900
Precision  
honingmm90.08090.080
Polishingmm90.13090.130
BE01.40-P- 
1003-01FCylinder dia. 
according to  
machining  
phasePre-honingmm90.08090.080
Precision  
honingmm90.13090.130
Polishingmm90.150...90.16590.150...90.165
BE01.40-P- 
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P- 
1006-01FStroke setting with 70 mm stone 
length on 70th stroke scale of  
machinemm130130
BE01.40-P- 
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision 
honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:58 PMPage 148 © 2006 Mitchell Repair Information Company, LLC.