Page 2113 of 4133
Front door
Number
Designation
Model 163
BA72.10-P-1003-01D
Screw for door handle
Nm
3
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Page 2114 of 4133

AR72.10-P-1000GH
Remove/install front door liner
11.2.97
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P72.10-2161-06
1
Door liner
2
Door handle cover
3
Bolt
4
Cover
5
Clips
6
Bowden cable
7
Sheet metal clip nuts
8
Door foil
9
Entrance lamp
10
Bolt
Remove/install
1
Open crank window
2
Remove cover for door handle (2)
Press cover off using assembly wedge at
bottom.
Assembly wedge
*110589035900
3
Unscrew bolts (3)
4.1
Unclip SRS panel and unscrew screw (10)
As of vehicle identification number
A145273, X708319.
5
Remove cover (4) with installation wedge
Assembly wedge
*110589035900
6
Press door liner (1) off of inner door panel at
bottom, front and rear with assembly wedge
Position assembly wedge directly next to
clips (5).
Assembly wedge
*110589035900
7
Lift door liner (1) up and out
8
Unhook control cable (6) from inner door
actuation
9.1
Remove entrance lamp (9)
As of vehicle identification number
A145273, X708319.
10
Lay down door liner
11
Check sheet metal clip nuts (7) on inner door
panel
Replace damaged sheet metal clip nuts.
12
Check door foil (8) on inner door panel and
clips (5) on door
Replace damaged door foil Replace all
clips.
13
Install in the reverse order
Assembly wedge
110 589 03 59 00
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Page 2115 of 4133

AF72.10-P-6003-01A
Adjusting front door lock
Front door
Number
Designation
Model 163
BA72.10-P-1004-01D
Screw on door lock
Nm
8
P72.10-2031-11
1
Remove plug for adjustment screw on front door lock
2
Press door handle inward and remove adjustment screw (1) on
door lock. Do not remove tool.
Note that door lock in right front door has left-hand thread.
P72.10-2032-01
3
Pull door handle outward approx. 1 mm and hold in this position
4
Press adjustment screw in direction of door inner paneling with attached tool and tighten
5
Release door handle
6
Observe motion of adjustment screw through access hole while pulling door handle outward
Door handle should have 1-2 mm of play (a) before the adjustment screw moves.
P72.10-2033-01
The lock opens when the door handle is pulled out approx. 15 mm (b).
7
Reinstall plug for adjustment screw on door lock
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Page 2116 of 4133

AR72.10-P-4011GH
Removing and installing front door lock
13.2.97
MODEL
163
P72.10-0487-06
1
Guide rail
2
Door lock
3
Screws
4
Control cable
5
Connector
M14/5
Right front door central locking
motor (not illustrated)
M14/6
Left front door central locking
motor (not illustrated)
Operation no. of operation texts or of standard texts and flat rates
Division
Operation
no.
Operation text
P
724290
REPLACING LOCK ON LEFT FRONT DOOR
P
724300
REPLACING LOCK ON RIGHT FRONT DOOR
Removal, installation
1
Remove door liner on front door
AR72.10-P-1000GH
2
Remove outer door handle on front door
AR72.10-P-2400GH
3
Remove bearing bracket for door handle
4
Pull door foil off of inner door panel
Installation:
Replace damaged foil
5
Remove window lift mechanism
guide rail (1)
6
Unscrew screws (3)
*BA72.10-P-1004-01D
7
Disconnect connector (5) on central locking
motor (M14/5 or M14/6)
8
Remove door lock (2)
Remove door lock (2) downward through
installation opening
9
Unhook control cable (4)
10
Install in opposite order
Front door
Number
Designation
Model 163
BA72.10-P-1004-01D
Screw on door lock
Nm
8
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 2117 of 4133
SI72.10-P-0001A
Service Information on adjusting front door lock
19.6.98
MODEL
163
Repairs concerning complaints about the front door not being
able to be opened after unlocking the vehicle, should be addressed in
the following manner:
1.
Adjust the door lock
2.
If attempt to adjust door lock was unsuccessful, replace door
lock.
The majority of door locks being returned under warranty for this
complaint have been found to be servicable after adjustment.
1
Adjust front door lock
If adjustment unsuccessful
#
AF72.10-P-6003-01A
Replace front door lock
AR72.10-P-4011GH
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 2118 of 4133
SI72.10-P-0002GH
Service Information: Modification of the front door
6.5.03
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P72.10-2740-06
1
Side airbag
2
Attachment hole
3
Locating hole
4
Locating pin
Due to a design modification to the door skin, both parts must be
checked when
exchanging
the door or the sidebag.
1
Check the replacement door to see if the
aligning bore for the sidebag is present
Should the replacement door
not
have an
aligning bore and the sidebag is equipped
with a fixing pin:
#
Modify the front door
SM72.10-P-0004A
2
Check to see of the fixing pin is present for
the replacement sidebag
If there is
no
fixing pin present on the
sidebag, the door does
not
need to be
modified.
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Page 2119 of 4133
AR88.70-P-9060GH
Removing and installing mirror adjustment motor
12.2.97
MODEL
163
P88.70-0256-04
1
Screw
2
Connector
M21/1
Left electrically adjustable and heated
exterior rearview mirror
M21/2
Right electrically adjustable and
heated exterior rearview mirror (not
illustrated)
Operation no. of operation texts or of standard texts and flat rates
Division
Operation
no.
Operation text
P
883476
REPLACING MOTOR FOR LEFT ELECTRICALLY ADJUSTABLE EXTERIOR REARVIEW MIRROR
P
883478
REPLACING MOTOR FOR RIGHT ELECTRICALLY ADJUSTABLE EXTERIOR REARVIEW MIRROR
Removal, installation
1
Remove covering on outside rearview mirror
Remove mirror housing covering only.
AR88.70-P-9040GH
2
Unscrew screw (1)
3
Disconnect connector (2) and remove mirror
adjustment motor (M21/1 or M21/2)
4
Install in opposite order
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Page 2120 of 4133

AR88.70-P-9040GH
Removing and installing outside rearview mirror cover
12.2.97
MODEL
163.113 /136 /154 /172 /174 up to 31.8.01
P88.70-0255-06
1
Frame
2
Mirror housing paneling
3
Catches in mirror housing
4
Outer catch
5
Bolt
6
Clips
Operation no. of operation texts or standard texts and flat rates
Range
Op. no.
Operation text
P
883424
REPLACING HOUSING FOR LEFT OUTSIDE REARVIEW MIRROR
P
883425
CONVERTING HOUSING FOR LEFT OUTSIDE REARVIEW MIRROR (MIRROR REMOVED)
P
883427
REPLACING HOUSING FOR RIGHT OUTSIDE REARVIEW MIRROR
P
883428
CONVERTING HOUSING FOR RIGHT OUTSIDE REARVIEW MIRROR (MIRROR REMOVED)
P
883430
REPLACING HOUSINGS FOR BOTH OUTSIDE REARVIEW MIRRORS
Remove/install
1
Remove mirror glass
AR88.70-P-9020GH
2
Release catch in mirror housing (3)
Press mirror housing out of frame (1) with
slight pressure
3
Release paneling for mirror housing (2) from
frame (1)
Outer catch (4) only accessible if mirror
housing is pivoted toward door
4
Remove mirror housing paneling (2)
5
Unscrew screw (5) from frame (1)
Torx bit set
*000589011000
6
Unclip frame (1) from mirror actuator motor
Pivot mirror housing back to initial
position. Unclip clips (6) from actuator motor.
6
Remove frame (1)
7
Install in the reverse order
Torx bit set
000 589 01 10 00
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Page 1