Page 2889 of 4133

Fig. 333: Connecting STAR DIAGNOSIS For Read Out Fault Memory (Illustrated On Model 171.4)
1. Connect STAR DIAGNOSIS (0100) to diagnostic socket, on the data link connector (X11/4) or on the
data link connector (1.3) (X11/22).
2. Switch on ignition.
3. Start the Diagnosis Assistance System.
4. In the "Model" menu, select the sub menu "Other model series".
5. Go through the instructions on the screen:
Enter the control unit version.
Read fault memory, erase.
Read actual values.
Perform actuations.
Adaptation of control units
6. Disconnect STAR DIAGNOSIS (0100).
Stored faults which may be caused by disconnecting cables or by simulation during testing operations must
be deleted in the diagnostic trouble code memory following completion of the operations.
EXPLANATION OF DIAGNOSTIC SYMBOLS - AD00.00-P-2001A
MODEL 124, 129, 140, 163, 168, 170, 201, 202, 208, 210, 215, 220
DIAGNOSIS ASSIGNMENT - AD00.00-P-2002A
MODEL 124, 129, 140, 163, 168, 170, 201, 202, 208, 210
CONNECT DIAGNOSIS TESTING EQUIPMENT - AD00.00-P-2003A
MODELS 124, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 220
MODELS 211.004 /006 /016 /026 /028 /042 /043 /061 /065 /070 /076 /206 /216 /226 /242 /261 /265 /616,
215.374
Explanation of symbols for
testers and components AD00.00-P-2000-01A
Assignment of data link
connectorModels 124.034/036,
129.063/067/076, 140, 170,
202, 208, 210AD00.00-P-2000-02A
Assignment of data link
connectorModel 124 except
124.034/036,
129.060/061/066, 201AD00.00-P-2000-02B
Assignment of data link
connectorModels 163, 168AD00.00-P-2000-02C
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
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Page 2890 of 4133

MODEL 230.474
STAR DIAGNOSIS PROCEDURAL SCHEMATIC - AD00.00-P-2004-02A
Fig. 334: Star Diagnosis Procedural Schematic
DIAGNOSTIC PROCEDURE - AD00.00-P-2004A
MODELS 124.034 /036, 129.058 /063 /067 /076, 140, 163 168, 170, 202, 203, 208, 210, 215, 220
TESTING & REPAIR
TESTING AND REPAIR WORK: PASSENGER CARS: OVERALL VEHICLE - AR00.00-Z-9163AA
MODEL 163
Connect hand-held tester
(HHT), read out
diagnostic trouble code
memoryModels 124.034/036,
129.063/067/076, 140, 170,
202, 208, 210AD00.00-P-2000-03A
Connect hand-held tester
(HHT), read out
diagnostic trouble code
memoryModel 124 except
124.034/036,
129.060/061/066, 201AD00.00-P-2000-03B
Connect hand-held tester
(HHT), read out
diagnostic trouble code
memoryModel 163 up to 31.8.01, 168AD00.00-P-2000-03C
Connect STAR
DIAGNOSIS and read out
fault memoryModels 124.034/036,
129.058/063/067/076, 140,
163, 168, 170, 202, 203, 208,
209, 210, 211, 215.374, 220,
230AD00.00-P-2000-04A
STAR DIAGNOSIS procedural
schematicAD00.00-P-2004-02A
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 245 © 2006 Mitchell Repair Information Company, LLC.
Page 2891 of 4133

REPAIR WIRING HARNESS AS PER SPECIFIED REPAIR METHOD - AR00.19-P-0001A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 202, 203, 208, 209, 210, 211, 215, 216, 219, 220,
221, 230, 240, 245, 251, 414, 461, 463
Fig. 335: Repair Wiring Harness As Per Specified Repair Method
Repair wiring harness as
per specified repair methodMODEL 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 202, 203, 208,
209, 210, 211, 215, 216,
219, 220, 221, 230, 240,
245, 251, 414, 461, 463...AR00.19-P-0001A
General repair methods for
wiring harness.MODEL 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461,
463...AR00.19-P-0100A
Removing contacts from
plugs and connectorsMODEL 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461,
463...AR00.19-P-0120A
Performing basic
programmingMODEL 163AR00.19-P-0200GH
Raising, jacking up vehicleMODEL 163AR00.60-P-1000GH
Figure/item, etc.Work instructions
Notes on replacement of
safety-relevant and
special componentsModel 124, 126, 129, 140,
163, 164, 168, 169, 170, 171,
199, 202, 203, 208, 209, 210, AH00.19-P-1000-08A
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 246 © 2006 Mitchell Repair Information Company, LLC.
Page 2892 of 4133

211, 215, 216, 219, 220, 221,
230, 240, 245, 251, 414, 461
as of 1.4.94, 463
Assessment of damage
in wiring harnessesModel 124, 126, 129, 140,
163, 164, 168, 169, 170, 171,
199, 202, 203, 208, 209, 210,
211, 215, 216, 219, 220, 221,
230, 240, 245, 251, 414, 461,
463AH00.19-P-1000-05A
Assessment of airbag
and belt tensioner units
in accident vehiclesModel 129, 202 up to 30.6.93
Model 124, 126, 140AH91.00-P-0006-01A
Assessment of airbag
and belt tensioner units
in accident vehiclesModel 129 as of 1.7.93, 163,
164, 168, 169, 170, 171, 199,
202 as of 1.7.93, 203, 208,
209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251,
414, 461 as of 1.4.94, 463,
638, 901, 902, 903, 904, 905,
906, WD1, WD2, WD3, WD6,
WD7, XD1, XD2, XD3, XD4,
XD5, XD6, XD7, YD1, YD2,
YD3, YD4, YD5, YD6, YD7AH91.00-P-0006-01B
Notes regarding plug
connections AH00.19-P-1000-06A
Advantages of repairing
wiring harnesses AH00.19-P-1000-03A
Repair methods for
wiring harnesses AH00.19-P-1000-04A
Repair supplemental
restraint system (SRS)
squib wiring harnessModel 124, 129, 140, 163,
164, 168, 169, 170, 171, 202,
203, 208, 209, 210, 211, 215,
216, 219, 220, 221, 230, 240,
245, 251, 414, 461 as of
1.4.94, 463
Model 126 with code 291
Airbag for driver and front
passenger (for front passenger
only if driver airbag standard)
Model 126 with code 442
Airbag in steering wheelAR54.18-P-0600A
Repairing wiring
harnessModel 168.031 ## up to
180747 with engine 166.940
Engine wiring harness at body
side
Model 168.033 ## up to AR54.18-P-0100GF
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 247 © 2006 Mitchell Repair Information Company, LLC.
Page 2893 of 4133

180747 with engine 166.960
Engine wiring harness at body
side
Repairing wiring
harnessModel 168.007 with engine
668.941
Engine wiring harness at body
side
Model 168.008 with engine
668.940
Engine wiring harness at body
sideAR54.18-P-0100GD
Repairing wiring
harnessModel 168.007 with engine
668.941
Engine wiring harness
Model 168.008 with engine
668.940
Engine wiring harnessAR54.18-P-0100GC
Install left front repair
wiring harnessModel
168.007/008/031/032/033
Only vehicles with one-piece
wiring harnessAR54.18-P-0700GC
Install right front repair
wiring harnessModel
168.007/008/031/032/033
Only vehicles with one-piece
wiring harnessAR54.18-P-0701GC
Install left rear repair
wiring harnessModel
168.007/008/031/032/033
Only vehicles with one-piece
wiring harnessAR54.18-P-0702GC
Install right rear repair
wiring harnessModel
168.007/008/031/032/033
Only vehicles with one-piece
wiring harnessAR54.18-P-0703GC
General repair method
for wiring harness. AR00.19-P-0100A
Checking wiring harness AR54.18-P-0600-01A
Electrical connection setFig. 336
126-pin socket boxFig. 337
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 248 © 2006 Mitchell Repair Information Company, LLC.
Page 2894 of 4133
Fig. 336: Identifying Electrical Connection Kit (220 589 00 99 00)
Fig. 337: Identifying 126
-Pin Socket Box (129 589 00 21 00)
REPAIR WIRING HA RNESS BY CRIMPING - AR00.19-P-0100-03A
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 249 © 2006 Mitchell Repair Information Company, LLC.
Page 2895 of 4133
Fig. 338: Identifying New Passe nger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
Fig. 339: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
Fig. 340: Identifying Wiring Ha rness Repair Kit (000 589 02 99 00)
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 250 © 2006 Mitchell Repair Information Company, LLC.
Page 2896 of 4133
Fig. 341: Identifying Crimp Pliers (220 589 01 99 10)
Fig. 342: Identifying Wi re Stripper (220 589 01 99 01)
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 251 © 2006 Mitchell Repair Information Company, LLC.