Page 1961 of 4133

LARGER
CONTAINER FOR
WINDSHIELD
WASHER SYSTEM
Remove
1Remove radiator
crossmember AR62.30-P-2300GH
2Drain the washer fluid
reservoir Fig. 189
3Remove container (1) Detach hoses and
connectors. Remove
screws (2) and disconnect
from lower grommets.
4Loosen air conditioning
hose (3) from clip (4)
5Detach cooling module
(10) from lower
grommets
Convert
6Press out template (5) and
set to correct dimension
(a, b) Determine actual
dimension (a) from
drawing. Divide target
dimension (a) by
determined actual
dimension (a) and copy
template with
corresponding factor to
original size.
Check dimensions for
both axes.
7Cut out holes (6) of
template
8Using the holes (7),
position the template on
the left inner fender and
fasten in place with
adhesive tape
9Center punch body at
bore (8)
10Remove template (5).
11Ø=19 mm bore hole at
punch mark *WH58.30-Z-1003-34A
12Deburr hole
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 466 © 2006 Mitchell Repair Information Company, LLC.
Page 1962 of 4133

Fig. 412: Identifying Hand pump (210 589 00 71 00)
Commercially available tools
Parts ordering notes
13Clean, prime and paint
hole
Install
14Mount clip (9) into hole
15Installing larger washer
fluid reservoir Have someone assist
you in lifting the cooling
module. Make sure that
the container is
positioned correctly in
the grommets and that the
clip is properly seated.
Fasten inner side of
container using screws
(2). Tighten hoses and
connectors again. Level
sensor is not required .
16Mount cooling module
(10) in grommets again
17Fasten AC system hose
(3) onto clip (4) again
18Install radiator
crossmember again AR62.30-P-2300GH
19Fill washer fluid reservoir
NumberDesignation
WH58.30-Z-1003-34AStep drill bit dia. 16-30.5 mm
Part no.DesignationQuantity
000 986 06 50Priming pin1
163 860 11 60Washer fluid reservoir, 2 pumps
with level sensor1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 467 © 2006 Mitchell Repair Information Company, LLC.
Page 1963 of 4133
163 869 00 14Clip1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 468 © 2006 Mitchell Repair Information Company, LLC.
Page 1964 of 4133
AR61.20-P-1105GH
Remove/install bottom engine compartment paneling
22.6.00
MODEL
163.172 with ENGINE 113.942
MODEL
163.174 with ENGINE 113.981
MODEL
163.175 with ENGINE 113.965
P61.20-2017-12
1
Engine compartment paneling
2
Grub screw
3
Plastic clips
Remove/Install
1
Remove grub screws (2) of plastic clips (3)
6 grub screws pins.
Installation:
Check grub screws, replace
if necessary.
2
Pull out plastic clips (3)
Installation:
Check plastic clips, replace
if necessary.
3
Remove engine compartment panel (1)
Installation:
Ensure that engine
compartment panel is positioned correctly.
4
Install in the reverse order
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1965 of 4133

AR88.30-P-2000-01GH
Remove brush guard
Modification notes
10.8.01
Value modified from 25 Nm to 49 Nm
Value modified in BA88.30-P-1003-01A for
model 163 up to 31.8.01
*BA88.30-P-1003-01A
Detachable body components, underride guard
Number
Designation
Model 163
up to
31.8.01
BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86
BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49
BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25
BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49
BA88.30-P-1016-01A
Bolt, front section of underride guard to rear
section of underride guard
Nm
49
P88.30-2150-06
1.1
Remove screws (1) and nuts (2) from
underride guard (3) at bottom of vehicle
.
Only if available.
2
Remove screw for brush guard (4) from
inner mount at bottom (5)
3
Remove nut for spacer tube (6)
4
Remove spacer sleeve (7) from spacer
tube nut (6).
5
Remove brush guard (8) toward front.
Carefully move out brush guard so that
paint is not damaged.
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1966 of 4133
AR88.30-P-2000-01GI
Remove brush guard
Detachable body components, underride guard
Number
Designation
Model
163
as of
1.9.01
BA88.30-P-1003-01A
Screw of mount on brush guard
Nm
25
BA88.30-P-1015-01A
Nut of underride guard to bracket
Nm
49
BA88.30-P-1016-01A
Bolt of front section of underride guard to rear
section of underride guard
Nm
49
P88.30-2153-06
1.1
Remove screws (1) and nuts (2) of
underride guard (3) on bottom side of
vehicle
.
Only if available.
2
Remove screws (4) of bracket on brush
guard
.
3
Remove screws (6) of bracket on brush
guard behind grommets (7).
.
4
Remove brush guard (8).
Do not damage paintwork.
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1967 of 4133
AR88.30-P-2000-01GI
Remove brush guard
Detachable body components, underride guard
Number
Designation
Model
163
as of
1.9.01
BA88.30-P-1003-01A
Screw of mount on brush guard
Nm
25
BA88.30-P-1015-01A
Nut of underride guard to bracket
Nm
49
BA88.30-P-1016-01A
Bolt of front section of underride guard to rear
section of underride guard
Nm
49
P88.30-2153-06
1.1
Remove screws (1) and nuts (2) of
underride guard (3) on bottom side of
vehicle
.
Only if available.
2
Remove screws (4) of bracket on brush
guard
.
3
Remove screws (6) of bracket on brush
guard behind grommets (7).
.
4
Remove brush guard (8).
Do not damage paintwork.
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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Page 1968 of 4133
AP82.10-P-8260-04A
Set or inspect fog lamps
P82.10-0205-01
1
The light-dark boundary must be as horizontal as possible at the height of the appropriate
dividing line (4), correct if necessary.
2
For model 140 sedan as of approx. 03.94, 168 and 202: Check seat of bulb.
P82.10-3633-01
Model 163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /154 /157 /175 except CODE (U49) Styling package
Arrow:
Position of adjusting screw
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1