Page 2232 of 4133
AP18.00-P-0101AR
Engine - oil and filter change
20.1.99
ENGINE
612
Modification notes
12.9.02
Engine oil level modified
Step 9:
Only Model 203:
Up to engine end number: 134 163 oil level
MAX. 135
mm,
MIN 110
mm.
As of engine end number: 134 164 oil level
MAX. 124,5
mm,
MIN 99,5
mm.
Remove
Danger!
Risk of death
cased by vehicle slipping or
toppling off of the lifting platform.
Align vehicle between the columns of the
hydraulic hoist and position the four support
plates below the hoist support points specified
by the vehicle manufacturer.
AS00.00-Z-0010-01A
Danger!
Risk of accident
caused by vehicle starting
off by itself when engine is running.
Risk of
injury
caused by contusions and burns when
working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
Change the engine oil only when the engine
is at operating temperature
1
Remove trim panel of cylinder head cover
AR01.20-P-5014-02B
2
Replace oil filter element, drain oil filter
Model 203: Remove clamp attaching fuel
line in order to insert wrench socket.
AP18.00-P-0101-06EG
*BA18.20-P-1002-01G
Socket wrench bit
*103589020900
3.1
Suction off engine oil
AP18.00-P-0101-02Z
4.1
Remove rear left frame cross brace
Only necessary when draining engine oil
at oil drain plug.
MODEL 163
f
Model 203 except 203.018/218/718, 209
AR94.30-P-5300P
Model 210
AR94.30-P-5300AB
4.2
Detach lower engine compartment paneling
Only necessary when draining engine oil
at oil drain plug.
f
Only Model 203.018/218/718
AR61.20-P-1105P
5.1
Unscrew oil drain plug, drain engine oil
Install
6.1
Screw in oil drain plug
Replace sealing ring, in order to avoid
leakage.
*BA01.45-P-1003-01A
7
Pour in engine oil
Note specified and approved quality
grades and viscosity classes conforming to
SAE at enduring ambient temperatures.
*BE18.00-P-1001-02B
*BF18.00-P-1001-01A
g
Viscosity classes of engine oils (car engines)
Sheet 224.1
BB00.40-P-0224-01A
8
Run engine and inspect for leaks
9
Switch off engine
10.1
Fit on bottom part of noise encapsulation
Only necessary when draining engine oil
at oil drain plug.
f
Model 210
AR94.30-P-5300AB
MODEL 203, 209
AR94.30-P-5300P
MODEL 163
10.2
Install lower engine compartment paneling.
Only necessary when draining engine oil
at oil drain plug.
f
Only Model 203.018/218/718
AR61.20-P-1105P
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2234 of 4133
BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover
to cylinder head cover
Nm
1010
8
BA01.20-P-1003-01A
Screw attaching cover panel to charge air
distribution pipe
Nm
1010
-
Designation
Engine
612.961
Engine 612.962/
967
Engine
612.963/966
BF18.00-P-1001-01A
Engine oil
Filling capacity
(oil and filter change)
Liter
7,06.57.5
Specifications for Operating
Fluids
SheetBB00.40-P-0228-01ABB00.40-P-0228-01ABB00.40-P-0228-01A
SheetBB00.40-P-0228-03ABB00.40-P-0228-03ABB00.40-P-0228-03A
SheetBB00.40-P-0228-05ABB00.40-P-0228-05ABB00.40-P-0228-05A
SheetBB00.40-P-0229-01ABB00.40-P-0229-01ABB00.40-P-0229-01A
SheetBB00.40-P-0229-03ABB00.40-P-0229-03ABB00.40-P-0229-03A
SheetBB00.40-P-0229-05ABB00.40-P-0229-05ABB00.40-P-0229-05A
Engine lubrication system
Number
Designation
Engine 612.990
BF18.00-P-1001-01A
Engine oil
Filling capacity
(oil and filter change)
Liter
6.5
Specifications for Operating
Fluids
SheetBB00.40-P-0228-01A
SheetBB00.40-P-0228-03A
SheetBB00.40-P-0228-05A
SheetBB00.40-P-0229-01A
SheetBB00.40-P-0229-03A
SheetBB00.40-P-0229-05A
120 589 07 21 00
Measuring rod
Socket wrench bit
103 589 02 09 00
Commercially available tools
(see Workshop Equipment Manual)
Number
Designation
Make (e. g.)
Order number
WH58.30-Z-1007-16A
Engine oil extractor
Deutsche Tecalemit
Am Metallwerk 11
33659 Bielefeld
1.386950.2
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3
Page 3719 of 4133
AP18.00-P-0101-06EG
Replace oil filter element, drain oil filter
Crankcase ventilation, cylinder head cover
Number
Designation
Engine
611.960/
961/962
Engine
612.961/
962/967
Engine
612.963
Engine
612.965/
966
Engine
613.960/
961
BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover
to cylinder head cover
Nm
1010101010
BA01.20-P-1003-01A
Screw attaching cover panel to charge air
distribution pipe
Nm
1010101010
Crankcase ventilation, cylinder head cover
Number
Designation
Engine
646.951/961,
647
Engine
646.962/963
Engine
648
BA01.20-P-1002-01G
Bolt, trim panel of cylinder
head cover to cylinder head
Nm
999
BA01.20-P-1003-01G
Bolt, cover to charge air
distribution pipe.
Nm
999
Designation
Engine
611.960/
961/962
Engine
612.961/962/
963/990,
613.960/961
Engine
612.965/
966
Engine
646.951/961/
962/963/982/
983/984,
647, 648
BA18.20-P-1002-01G
Screw cap at oil filter
Nm
25252525
Socket wrench bit
103 589 02 09 00
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1