1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2593 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.20-P-1070HBRemove/install fuel full-flow filter
21.11.97

ENGINE
611.960 /961 /962, 612.961 /963, 613.960 /961

P07.57-0222-12

Shown on Engine 611.960

1
Fuel outlet line

2
Fuel feed line

Page 2594 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
2.1
Disconnect fuel lines (1,2) at main fuel filter

(70)
Engine 611

Collect escaping fuel.

Pay attention to use of locking arm. Refer

to:

#

Separate fuel lines from engine, reconnect

AR

Page 2595 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AF54.30-P-2064A
Fuel gauge not registering correctly after refueling vehicle
4.2.03

MODEL
163.### #A as of 221506 up to 364039,

163.### #X as of 734088 up to 777100

Operation no. of operation t

Page 2596 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.10-P-7000GI
Remove/install fuel level sensor
21.2.01

MODEL
163.113 with ENGINE 612.963

MODEL
163.128 with ENGINE 628.963

P47.10-2128-06

1
Rear seat console

2
Left C-pillar cover

4
Wi

Page 2597 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

3
Fold 60% bench sea

2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

3
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

4
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Ensure that the floor covering is not torn

when pulled forward.

As of VIN A145273, X708319.

5
Pull floor covering below front corner of trim

panel of C-pillar (2) forward

Ensure that the floor covering is not torn

when pulled forward.

As of VIN A145273, X708319.

6
Cut into floor covering directly behind seat

retaining cable (5)

Ensure that the wiring harness (4) is not

damaged when cutting into floor covering.

As of VIN A145273, X708319. broken line

marks cut-in.

7
Turn back floor covering to gain access to

cap (84)

Do not kink floor covering.

8
Remove cap (84)

Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

Installation:
Replace cap and install with

new sealing compound.

9
Detach fuel feed line (90/12) and fuel return

line (90/11) and, if fitted, the fuel line at

connection (90/13)

Do not kink the fuel lines.

If no stationary heater is fitted to vehicle,

do not remove connection (90/13) otherwise

housing will be damaged.

*163589003700

10
Remove nut (89)

*163589010700

*BA47.20-P-1006-01B

11
Remove housing (3)

Fuel lever sensor and housing are a

single part and cannot be removed separately.

Installation:
Re-install nut (89) together

with seal (89/2).

Apply a thin film of oil to seal.

12
Install in the reverse order

Fuel pump

Number

Designation
Engine 612Engine 628

BA47.20-P-1006-01B
Union nut for fuel tank sensor on fuel

tank
Nm
6565

Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Model

163.113/
136/154/

172 as of

01.09.01

Model

163.157/

175
Model

163.128

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
728383

Reserve capacity
Liter
101212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 2598 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
163 589 01 07 00

Claw-type wrench

Pliers

163 589 00 37 00

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3

Page 2599 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.25-P-1000-01A
Separate fuel lines from engine, reconnect

P47.25-0212-03

1
Release arm

2
Sealing ring

A
Release position

B
Assembly position

P47.25-0213-03

The low pressure lines of t

Page 2600 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR47.10-P-4000GH
Empty fuel tank if fuel pump is faulty
28.10.97

MODEL
163.113 with ENGINE 612.963

MODEL
163.128 with ENGINE 628.963

MODEL
163.136 with ENGINE 111.977

MODEL
163.154 with E

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