1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 3489 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR54.30-P-6049GH
Removing and installing bulbs of instrument cluster
21.1.97

MODEL
163

P54.30-0632-06

Instrument cluster

A1e1
Left turn signal indicator lamp

A1e2
Right turn signal indicator

Page 3490 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR54.30-P-6049-01Z
Removing bulbs

129 589 00 09 00129 589 01 09 00

Pin socket
Pin socket

P54.30-0011-01

Turn bulbs to the left and remove using special tool

Copyright DaimlerChrysler AG 09.05.

Page 3491 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR54.30-P-6031GH
Removing and installing instrument cluster housing
21.1.97

MODEL
163

P54.30-0631-06

1
Cover

2
Instrument cluster housing

3
Symbol strip

Removing, installing
1
Remove instr

Page 3492 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual

Page 3493 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR54.30-P-6015GH
Remove instrument cluster
20.1.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P54.25-2680-06

Steering wheel removed for clarity

3
Upper steering column cover

12
Side co

Page 3494 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 4
Remove side covers (12)

Danger of breaking retaining lugs. Do not

damage instrument panel.

Up to VIN A145272, X708318:
3 covers:

Remove side covers first. Detach center

cover from inst

Page 3495 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AD54.30-P-6000-01GH
Instrument cluster, testing electrical system IC
Model 163

t
A

Scope of test

Measuring instrument/

Test connection

Operation/

Requirement
Specified value
D
Possible cau

Page 3496 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AD54.30-P-5000GH
Instrument cluster (IC) diagnosis troubleshooting
10.4.97

MODEL
163

Connection and use of test equipment

AD00.00-P-1000AZ

Instrument cluster diagnosis, previous

knowledge

A

AD54.30-P-5000GH
Instrument cluster (IC) diagnosis troubleshooting
10.4.97

MODEL
163

Connection and use of test equipment

AD00.00-P-1000AZ

Instrument cluster diagnosis, previous

knowledge

AD54.30-P-2000GH

Explanatory notes on diagnosis

troubleshooting chart IC

AD54.30-P-5000-01GH

Display instruments controlled via CAN

troubleshooting chart IC

AD54.30-P-5000-02A

Display instruments controlled directly,

troubleshooting chart IC

AD54.30-P-5000-03A

Troubleshooting

Complaint
Possible cause
Notes
Remedy/Test step

Instrument cluster (A1) completely inoperative
Voltage supply, instrument cluster (A1)

AD54.30-P-6000-01GH

Malfunction indicator lamps or indicator lamps

inoperative
Voltage supply, instrument cluster (A1)
AD54.30-P-6000-01GH

HHT and instrument cluster cannot

communicate
Cables, instrument cluster (A1)

AD54.30-P-6000-02GH

Low brake fluid level/parking brake indicator

lamp, brake pad wear indicator lamp, ABS

MIL, malfunction indicator lamp (ETS, ASR,

ESP) come on together and speedometer

remains on lower stop.
Traction system control module (N47)

AD42.35-P-1001BZ

RPM counter, engine coolant gauge remain

on the lower stop and the low engine oil level

indicator lamp comes on.
Injection system control module (N3)

AD07.61-P-1000AZ
Low brake fluid level/parking brake indicator

lamp, brake pad wear indicator lamp, low

engine oil level indicator lamp, ABS MIL,

malfunction indicator lamp (ETS, ASR, ESP)

come on together and RPM counter, engine

coolant gauge and speedometer remain on

lower stop.
CAN faulty

AD54.30-P-6000-04GH
AD54.30-P-6000-05GH

Steering lock warning lamp (A1e40) is

continuously illuminated or is inoperative.
Cables,

steering lock switch (S97/1)

AD54.30-P-6000-06GH

Coolant level indicator disrupted
Cables,

Coolant level indicator electronic switch (S41)

Model 163 as of 3.98

AD54.30-P-6000-42GH

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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