1997 MERCEDES-BENZ ML320 Complete Repair Manual

seats battery spare tire service interval reset airbag off timing belt

Page 1489 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR54.10-P-0005GH
Remove/install battery
23.3.00

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P54.10-2066-06

Right-hand drive vehicle shown

1
Ground line

2
Positive wire

3
Seal

4
Shie

AR54.10-P-0005GH
Remove/install battery
23.3.00

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P54.10-2066-06

Right-hand drive vehicle shown

1
Ground line

2
Positive wire

3
Seal

4
Shield

5
Alternator line

6
Starter line

7
Brake booster line

8
Overflow hose

9
Control cable

10
Suction fan locking bracket

11
Bolt

12
Clamping wedge

13
Retaining bracket

G1 Battery

M13
Heating water circulation pump

Remove, Install

Danger!

Risk of explosion
from electrolytic gas.
Risk

of poisoning and irritation
if battery acid is

swallowed.
Risk of injury
through burns to

skin and eyes from battery acid or when

handling damaged lead-acid batteries
No fire, sparks, naked flames or smoking.

Wear acid-resistant gloves, clothing and eye

protection. Pour battery electrolyte only into

suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Notes on battery
All models

AH54.10-P-0001-01A

1
Turn ignition key to position "0"

to avoid fault codes.

2
Disconnect ground cable (1) from battery

To prevent unintended contact, insulate

the ground lead cable lug.

AR54.10-P-0003A

3
Remove protective shield at positive pole of

battery and remove all lines attached to

positive cable (2)

4
Disconnect positive cable (2) from the battery

(G1).

5
Remove seal (3) at shield (4)

6.1
Unscrew bolt for securing generator line to

shield

As of VIN A145273, X708319.

7
Slacken retaining clip at side of shield (4),

guide all lines through shield and lay to one

side

8.1
Detach coolant circulation pump (M13) from

shield

As of VIN A145273, X708319.

9
Remove cable strap at lines at side of shield

10
Detach overflow hose (8) and control cable

(9) at shield

11.1
Detach locking bracket of suction fan (10) at

the front from the shield and remove line from

shield

Only if fitted.

12
Unscrew bolt (11) at shield

*BA54.10-P-1002-01A

13
Remove clamping wedge (12) at retaining

bracket

14
Detach retaining bracket (13) by pressing

downwards

15
Detach and remove shield (4)

Rotate the shield forwards and move back

in order to loosen the front retaining lugs.

16
Remove battery (G1).

17.1
Dispose of battery

If battery is defective.

o

Dispose of battery
All models

OS54.10-P-0001-01Z

18
Install in the reverse order

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 1490 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Battery

Number

Designation
Model

Series 163

BA54.10-P-1002-01A
Bolt of shield to body
Nm
20

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be record

Page 1491 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.12-P-1100GH
Remove and install cover on bottom of rear seat
22.2.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2189-09

Arrows
Pushing directions for releas

AR91.12-P-1100GH
Remove and install cover on bottom of rear seat
22.2.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2189-09

Arrows
Pushing directions for releasing

the locating tabs

Remove

Risk of breakage! Carefully press covers off

with a short screwdriver or suitable long

wedges.

1
Remove rear cargo space floor flaps

See Operating Instructions

2Remove rear cover (A)

Pull front outer edges of the cover

upwards in order to release the locating tabs

(1). Press outer locating tabs (2) outwards. In

the center of the cover, press locating tab (3)

to the right and locating tab (4) forwards. In

order to release the locating tabs (5), press

the cover down and remove to the rear.

3
Remove curtain at front 40 % bench

4
Remove outer cover (B) from 40 % bench

Press the cover in and pull upwards at

locating tab (6). Pull outwards at locating tabs

(7, 8). Press the cover forwards in order to

release the locating tab (9). At locating tab

(10), press down with a long wedge between

the covers. Guide the cover past the lateral

curtain.

5
Remove inner cover (C) from 40 % bench

Pull the outer rear corners of the cover up

in order to release the rear locating tabs (11).

In order to release the locating tabs (12),

press the cover forwards and remove to the

front.

6
Remove curtain at front 60 % bench

7
Remove outer cover (D) from 60 % bench

Push locating tab (13) up and turn cover

out and up at locating tab (14). Pull outwards

at locating tabs (15). Press the cover

forwards in order to release the locating tabs

(16). At locating tab (17) press down with a

long wedge between the covers. Guide the

cover past the lateral curtain.

8
Remove inner cover (E) from 60 % bench

Press locating tabs (18) in. Pull the outer

rear corners of the cover up in order to

release the rear locating tabs (19). In order to

release the locating tabs (20), press the cover

forwards, rotate counterclockwise and remove
past the springs towards the rear.

Install

Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 1492 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 9
Install inner cover (E) at 60 % bench

Insert cover past the springs from the rear

and rotate into position in a clockwise

direction. Insert locating tabs (19). Press the

front cover down an

Page 1493 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AN91.12-P-0002-01A
Replacing rear seat bearing
Model 163.113/136/154/172 from

A145273 up to A152440 with Code
(847) 3
rd

seat row

Spring compressor

163 589 02 31 00

P91.12-2192-06

1
Remov

Page 1494 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.12-P-1010GI
Remove and install bench
21.3.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

40 % bench seat

P91.12-2126-06

1
Bolts, front of rear seat fastening

2

Page 1495 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 1496 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 1998-2005 ACCESSORIES & BODY, CAB
Electrical System - Body - 163 Chassis
GENERAL INFORMATION
GENERAL NOTES: PASSENGER CARS: ELECTRICAL SYSTEM BODY - AH82.00-Z-9999AZ
MODEL all
Adjusting headlamp

1998-2005 ACCESSORIES & BODY, CAB
Electrical System - Body - 163 Chassis
GENERAL INFORMATION
GENERAL NOTES: PASSENGER CARS: ELECTRICAL SYSTEM BODY - AH82.00-Z-9999AZ
MODEL all
Adjusting headlamps when
driving abroadMODEL 452.3 /4AH82.10-P-0001-
01RR
Adjusting headlamps when
driving abroadMODEL 450.3 up to
10.2.02AH82.10-P-0001-
01SM
Adjusting headlamps when
driving abroadMODEL 450.3 as of
11.2.02, 450.4 (except
450.418)AH82.10-P-0001-
01SN
Notes on wiper arm
adjustmentMODEL 164, 251AH82.30-P-0001-
01GZ
Notes on radio installationMODEL 169,245...AH82.60-P-0001-
03AK
Notes on D2B ringMODEL 215.###, 220.###
1# as of 1.9.02 with CODE
(803) Model year 2003AH82.70-P-0001-
03MN
Notes regarding the Tele-Aid
emergency call systemMODEL 215, 220 with
CODE (347) TELE AID
emergency call system
(D2B) with CODE (855)
TELE AIDAH82.95-P-0001-
01AM
Adjusting headlamps when
driving abroadMODEL 199AH82.10-P-0001-
01SLR
Notes on navigation system
TrafficStarMODEL 129, 140, 163,
168, 170, 202, 208, 210AH82.61-P-0001-03A
Notes on telephone operation
with Audio 30 APS
navigation systemMODEL 129, 163, 168,
170, 202, 208, 210 ...AH82.61-P-0001-06A
Notes on Traffic Pro
navigation systemMODEL 129, 140, 163,
168, 170, 202, 208, 210AH82.61-P-0002-01A
Notes on D2B ringMODEL 129...AH82.70-P-0001-03D
Notes on Linguatronic voice
control systemMODEL 220 ...AH82.70-P-0001-
06CM
Notes on converting portable
cellular telephone installation
kitMODEL 129, 168, 170,
202, 208, 210, 215, 220...AH82.70-P-0001-08A
Information on Tele Aid MODEL 140.###1#, 210 AH82.95-P-0001-01A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:03 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:30:18 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

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