Page 3249 of 4133

Fig. 1: Identifying Ventilation System Function
Function
The ventilation system ensures:
that the windshield and windows are kept without mist.
there is a supply of fresh air to the vehicle occupants.
that constant and pleasant temperatures are quickly achieved in the vehicle interior.
Ventilation is achieved with the assistance of the blower motor (M2) during normal operation, when vehicle is
stationary or to increase the air quantity.
Fresh air is drawn into the heater housing via the air inlet. Depending on the control module setting, the air is
directed through the air ducts to the air vents in the interior.
The air flows out of the vehicle again through the rear vent via ventilation slots to the left and right in the area
below the rear side windows.
In recirculating air mode, air is drawn out of the interior of the vehicle through the recirculating air flap by the
blower motor (M2), and passed to the heater housing.
Air inlet, location/function GF83.10-P-
2138GC
Air ducts, location/task/design GF83.10-P-
2139GH
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 5 © 2006 Mitchell Repair Information Company, LLC.
Page 3250 of 4133

VENTILATION, FUNCTION - GF83.10-P-2000GI
MODEL 163 as of 1.9.01 with CODE (580a) Automatic air conditioning
Air distribution duct
The air distribution duct and the existing air outlets for ventilating the vehicle interior are shown by the arrows.
Temperature-controlled air flows out of all the air outlets (red/blue arrows).
Rear vent, location/task/function GF83.10-P-
2143GC
Defroster vent, location/task/function GF83.10-P-
2144GC
Center nozzle, location/task/function GF83.10-P-
2149GC
Lateral nozzle, location/task/function GF83.10-P-
2150GC
Front footwell air outlet, location/task/function GF83.10-P-
2145GC
Rear footwell air outlet, location/task/function GF83.10-P-
2146GC
Blower, location / task / design / function GF83.10-P-
2102GC
Series resistor group, location/task/function GF83.10-P-
2161GC
Dust filter, location / task / function GF83.10-P-
2142GH
Fresh air/recirculation flap, location / task / function GF83.20-P-
2111GC
Recirculating air switch, location/task/design/ function GF83.10-P-
2117GH
Fresh air/recirculation flap actuator motor, location /
task / function GF83.30-P-
2116GC
Blower switch, location/task/design/function GF83.25-P-
2100GC
Air distribution switch, location/task/design/ function GF83.25-P-
2101GH
Heater housing position/task/function except in the case of
code 580GF83.20-P-
2110GC
Evaporator housing, location/task/function for code 580 onlyGF83.30-P-
2119GH
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 6 © 2006 Mitchell Repair Information Company, LLC.
Page 3251 of 4133

Fig. 2: Identifying Ventilation Function - Air Distribution Duct
Function
The ventilation system ensures:
that the windshield and windows are kept without mist.
that there is a supply of fresh air to the vehicle occupants.
that constant and pleasant temperatures are quickly achieved in the vehicle interior.
Ventilation is achieved with the assistance of the blower motor during normal operation, when vehicle is
stationary or to increase the air quantity.
Fresh air is drawn into the evaporator housing via the air inlet. Depending on the automatic air conditioning
push-button control module setting, the air is directed through the air ducts to the air vents in the interior.
The air flows out of the vehicle again through the rear vent via ventilation slots to the left and right in the area
below the rear side windows.
In recirculation mode, air is drawn out from the vehicle interior via the fresh air/recirculation flap (recirculation
setting) by the blower motor and passed to the evaporator housing.
The ventilation is essentially divided into heating operation and cooling operation.
Heating operation
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 7 © 2006 Mitchell Repair Information Company, LLC.
Page 3252 of 4133

Two main objectives are pursued in heating operation:
rapid heating and even control of in-car temperature
good visibility through windshield and front side windows
In the starting phase the headroom temperature is deliberately increased, in order to meet the passengers' initial
increased heat requirements. The temperature and the duration depend on the outside temperature and the in-car
temperature.
As far as good visibility is concerned, special control measures to accelerate defrosting of the windows are
taken during the starting phase, depending on the ambient conditions.
In closed-loop operation the footwell vents are mainly used to control the in-car temperature. The center nozzle
is fully closed. The defrosting control measures are reduced.
Cooling operation
During cooling operation the objective is to cool the interior rapidly and evenly control the temperature.
Window fogging is not usually a problem during maximum cooling operation and therefore does not require
special measures.
In the starting phase the headroom temperature is deliberately reduced. The temperature and the duration
depend on the outside temperature and the in-car temperature.
Furthermore, the cooling capacity can be reduced during subsequent operation since continuous partial
recirculating air operation can be achieved.
In closed-loop operation the center nozzles are mainly used to control the in-car temperature.
Bi-level operation (2-level operation)
In bi-level operation the temperature of the interior is controlled by a combination of the footwell nozzles and
the center nozzles.
The objective is to create stratification , which gives the passengers warm feet and a cooler head .
The air distribution shifts in the direction of heating or cooling operation depending on the controller status
trend.
Rear compartment ventilation
The rear compartment nozzles are supplied with temperature-controlled air by the front compartment automatic
air conditioning. The rear compartment nozzle outlet temperature can therefore not be separately controlled.
The air quantity and the air distribution are available as adjustable parameters. The passengers in the rear can
control the ventilation themselves usin
g appropriate buttons.
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 8 © 2006 Mitchell Repair Information Company, LLC.
Page 3253 of 4133

In automatic mode the air quantity and the air distribution are controlled depending on the status of the
automatic air conditioning.
AIR INLET, LOCATION - GF83.10-P-2100-01GH
The air inlet (1) is located at the bottom of the windshield.
Air inlet, location/function GF83.10-P-2138GC
Air ducts, location/task/design GF83.10-P-2139GH
Rear vent, location/task/function GF83.10-P-2143GC
Defroster vent, location/task/function GF83.10-P-2144GC
Center nozzle, location/task/function GF83.10-P-2149GC
Lateral nozzle, location/task/function GF83.10-P-2150GC
Rear nozzle position/task//function GF83.10-P-2151GI
Front footwell air outlet, location/task/function GF83.10-P-2145GC
Rear footwell air outlet, location/task/function GF83.10-P-2146GI
Blower motor, position/task//function GF83.10-P-2170GI
Rear blower motor, position/task/design/function GF83.10-P-2168GI
Blower regulator, location / task / function GF83.10-P-2141GI
Rear ventilation electronic blower regulator location/task/function GF83.10-P-2176GI
Combination filter, location/task/function GF83.10-P-2128GI
Defroster vent flap actuator motor, location/task/ function GF83.10-P-2175GI
Footwell flap actuator motor, location / task / function GF83.10-P-2132GI
Center outlet flap actuator motor, location / task / function GF83.10-P-2172GI
Rear shutoff flap actuator motor, location / task / function GF83.10-P-2171GI
Rear air distribution flap actuator motor, location / task / function GF83.10-P-2173GI
Fresh air/recirculation flap, location / task / function GF83.20-P-2111GC
Fresh air/recirculation flap actuator motor, location / task / function GF83.30-P-2116GC
Blending air flap actuator motor, location / task / function GF83.57-P-2112GI
Blower switch, location/task/design/function GF83.25-P-2100GI
Air distribution switch, location/task/design/ function GF83.25-P-2101GI
Recirculating air push-button, location/task/ function GF83.40-P-2145GI
Air conditioner housing, location / task / design / function GF83.40-P-2105GI
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 9 © 2006 Mitchell Repair Information Company, LLC.
Page 3254 of 4133
Fig. 3: Identifying Air Inlet
AIR DUCT LOCATIONS - GF83.10-P-2101-01GH
The lateral nozzle and side window defroster nozzle (3) air ducts are on the left and right below the instrument
panel.
The windshield defroster nozzle air duct (2) is on top of the heater/evaporator housing (front center) below the
instrument panel.
The center nozzle air duct (1) is on top of the heater box/evaporator housing behind the center nozzle.
The front footwell air duct (4) is integrated in the heater/evaporator housing.
The rear footwell air duct (5) is below the center console.
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 10 © 2006 Mitchell Repair Information Company, LLC.
Page 3255 of 4133
Fig. 4: Identifying Air Duct (Up To 31.08.01)
AIR DUCT LOCATIONS - GF83.10-P-2101-01GI
The lateral nozzle and side window defroster nozzle (3) air ducts are on the left and right below the instrument
panel.
The windshield defroster nozzle air duct (2) is on top of the evaporator housing (front center) below the
instrument panel.
The center nozzle air duct (1) is on top of the evaporator housing behind the center nozzle.
The front footwell air duct (4) is integrated in the heater/evaporator housing.
The rear compartment air duct (5) is located below the center console.
The rear footwell air duct (6) is at the bottom next to the rear blower behind the center console.
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 11 © 2006 Mitchell Repair Information Company, LLC.
Page 3256 of 4133
Fig. 5: Identifying Air Duct (As Of 1.09.01)
BLOWER, LOCATION - GF83.10-P-2102-01GH
The blower (M2) is below the instrument panel to th e bottom right of the heater box/evaporator housing (3).
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:14 PMPage 12 © 2006 Mitchell Repair Information Company, LLC.