Page 3945 of 4133
 AP40.10-P-4054R
TIREFIT puncture sealing compound - check expiry date
11.6.01
MODEL 
163, 168, 170
MODEL 
 171, 203, 209, 230, 240, 414 except CODE (669) Spare tire on steel rim
MODEL 
 209, 211.004 /006 /016 /023 /026 /028 /042 /043 /061 /065 /070 /080 /082 /083 /206 /216 /223 /226 /2 42 /243 /261 
/265 /270 /280 /282 /283 /606 /616
except CODE (679) Spare tire in structural wheel design
except CODE (690) Compact spare tire as emergency wheel
MODEL 
 211.076/ 276
P40.10-2522-06
Model 170, 171, 203, 209, 230
Shown on model 230
1
 Date of manufacture
2
 Expiration date
3
 Trunk floor paneling
P40.10-2530-05
Model 168
1
 Date of manufacture
2
 Expiration date
3
 Trunk floor paneling
P40.10-2643-04
MODEL 211.0
1
 Date of manufacture
2
 Expiration date
3
 Trunk floor paneling
Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1 
     
        
        Page 3946 of 4133

 P40.10-3010-04
MODEL 211.2
1
 Date of manufacture
2
 Expiration date
5
 Load compartment floor
P40.10-2803-04
Model 240
1
 Date of manufacture
2
 Expiration date
3
 Trunk floor paneling
N42.10-2129-05
Model 163, 414
Shown on model 414
1
 Date of manufacture
2
 Expiration date
4
 Left side paneling
 
Remove/Install
1.1Open luggage compartment lid
Model 170, 171, 203, 209, 211.0, 230, 240
1.2
Open tailgate
Model 163, 168, 211.2, 414
 Model 211.6: The place where the 
TIREFIT tire repair kit is kept can vary 
depending on the vehicle body, see body 
manufacturer's operating manual.
2.1
Lift trunk floor paneling (3), remove if 
necessary.
Model 168, 170, 171, 203, 209, 211.0, 230, , 
240
2.2
Lift load compartment floor (5)
Model 211.2
2.3
Open left side paneling (4) in luggage 
compartment
Model 163, 414
Check
3
Check expiration date (2) on the bottle.
 TIREFIT tire sealant has a shelf life of 3 
or 4 years depending on the version, 
measured from the indicated date of 
manufacture (1). The tire sealant must be 
replaced after this date.
 Dispose of used or old TIREFIT in a 
container for paintshop waste (see Workshop 
Equipment Manual, Volume 2, Chapter U, 
Group 00 (22), Subject 2.3). Fire hazard! No 
fire, naked flames or smoking. Avoid 
formation of sparks. Do not inhale vapors.
 
TIREFIT tire sealant
AH40.10-P-0001-01A
4
Install in the reverse order
Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 2 
     
        
        Page 3947 of 4133
 Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3 
     
        
        Page 3948 of 4133

 AH40.10-P-0001-01A
TIREFIT tire sealant
MODEL 163, 168, 169, 170, 171, 199, 
203, 209, 211,215, 219, 230, 240, 414, 
639
 
P40.10-0311-01
Note
TIREFIT tire sealant has a shelf life of 3 or 4 years depending on the version, measured from the 
date of manufacture marked on the container. The TIREFIT tire sealant must be replaced after 
this date.
Application
TIREFIT tire sealant can be used at the roadside to seal minor punctures, in particular in the 
tread. After this the tire will be finitely operational.
F
Tires which have been treated with TIREFIT tire sealant must not be repaired. The should 
be replaced with new tires of the same type and specifications from the same manufacturer.
F
To prevent odor emission by TIREFIT tire sealant, deflate tire outdoors.
F
The TIREFIT tire sealant must not come into contact with skin, 
eyes or clothing. If tire sealant comes into contact with skin, 
eyes or clothing, rinse immediately with clean water.
Call a physician immediately if allergic reactions occur.
Keep the TIREFIT tire sealant away from children. If TIREFIT 
tire sealant is swallowed, induce vomiting and call a physician 
immediately.
 Regulations for disposal
Dispose of used or obsolete TIREFIT in a container designed for 
paint shop waste (see Workshop Equipment Manual Volume 2, 
Chapter U, Group 00 (22), Subject 2.3).
When using TIREFIT always avoid fire, open flames and smoking, 
avoid arcing, and avoid inhaling the fumes fro the product.
Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1 
     
        
        Page 3949 of 4133

 AR01.20-P-5014-02A
Remove/install cylinder head cover trim
 Crankcase ventilation, cylinder head cover
Number
Designation
Engine 
611.960/
961/962
BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover 
to cylinder head cover
Nm
10
BA01.20-P-1003-01A
Screw attaching cover panel to charge air 
distribution pipe
Nm
10
 Crankcase ventilation, cylinder head cover
Number
Designation
Engine 
646.951/961, 
647
Engine 
646.962/963
BA01.20-P-1002-01G
Bolt, trim panel of cylinder 
head cover to cylinder head
Nm
99
BA01.20-P-1003-01G
Bolt, cover to charge air 
distribution pipe.
Nm
99
P01.20-0242-11
1
 Unscrew bolts (3, 5).
 
Installation:
  Pay attention to tightening torques 
.
2
 Pull out trim panel (2) of charge air distribution pipe to the side.
 
Installation:
  Insert plates of trim panel (2) into the rubber 
mounts (4)
 .
3
 Take off trim panel (1) of cylinder head cover.
 Installation:
  Ensure the trim panel (1) is correctly installed; 
ensure no lines are trapped.
4
 Install in the reverse order.
Shown on ENGINE 611.961
P01.00-2358-11
1
 Unclip cover on left and right at top and remove (arrow) 
 Installation:
  Ensure the trim panel is correctly installed; 
ensure no lines are trapped.
2
 Install in the reverse order.
Illustrated on model 646.962
Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1 
     
        
        Page 3950 of 4133

 AR01.20-P-5014-02B
Remove/install cylinder head cover trim
 Crankcase ventilation, cylinder head cover
Number
Designation
Engine 
612.961/
962/967
Engine 
612.963
Engine 
612.965/
966
Engine 
612.990
BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover 
to cylinder head cover
NM
101010
8
BA01.20-P-1003-01A
Screw attaching cover panel to charge air 
distribution pipe
NM
101010
-
P01.20-2018-11
1
 Unscrew bolts (3, 4).
 
Installation:
  Pay attention to tightening torques 
.
2
 Pull out trim panel (2) of charge air distribution pipe to the side.
  
 
Installation: 
 Insert shackles of trim panel (2) into the rubber 
mounts (5), so that the trim panel (2) is not damaged.
3
 Take off trim panel (1) of cylinder head cover.
 Installation:
  Ensure the trim panel is correctly installed; ensure 
no lines are trapped.
4
 Install in reverse sequence.
Illustrated on Engine 612.961
Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1 
     
        
        Page 3951 of 4133

 AR01.20-P-5014-02C
Remove/install cylinder head cover trim
 Crankcase ventilation, cylinder head cover
Number
Designation
Engine 
613.960/
961
BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover 
to cylinder head cover
Nm
10
BA01.20-P-1003-01A
Screw attaching cover panel to charge air 
distribution pipe
Nm
10
 Crankcase ventilation, cylinder head cover
Number
Designation
Engine 
648 
BA01.20-P-1002-01G
Bolt, trim panel of cylinder 
head cover to cylinder head
Nm
9
BA01.20-P-1003-01G
Bolt, cover charge air 
distribution pipe 
Nm
9
P01.20-2017-11
1
 Unscrew bolts (3, 4).
 
Installation:
  Pay attention to tightening torques 
.
2
 Pull out trim panel (2) of charge air distribution pipe to the side.
 Installation:
  Insert plates of trim panel (2) into the rubber 
mounts (5)
 .
3
 Take off trim panel (1) of cylinder head cover.
 Installation:
  Ensure the trim panel is correctly installed; 
ensure no lines are trapped.
4
 Install in the reverse order.
Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1 
     
        
        Page 3952 of 4133
 GF54.50-P-4101GH
Electronic compass, location/purpose/design
24.3.00
MODEL 
163 as of 1.9.00 with CODE (245) Trip computer
P54.50-2035-06
B26
Electronic compass
Electronic compass, location
The electronic compass (B26) can be found 
below the cover for the trunk sill.
Electronic compass, purpose
GF54.50-P-4101-01GH
Electronic compass, design
The electronic compass (B26) is housed in a 
plastic casing. The two measuring coils are 
mounted perpendicular to one another on a 
circuit board. The 4-pin connector is 
connected to the electronic compass (B26) 
via a piece of cable.
Copyright DaimlerChrysler AG  18.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
 d by Modification services.
Page 1