1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2241 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AF80.57-P-6406A
Engine sometimes fails to start and fault message "Start Error" appear in the

instrument cluster
13.8.04

MODEL
163.136 /154 /172 #A as of 145273,

163.136 /154 /172 #X as of 70

Page 2242 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 1998-2005 ENGINE
Engine timing - 163 Chassis
GENERAL INFORMATION
GENERAL NOTES: PASSE NGER CARS: ENGINE TIMING - AH05.00-Z-9999AZ
MODEL all
Loosening and tighten ing regulation for
camshaft

1998-2005 ENGINE
Engine timing - 163 Chassis
GENERAL INFORMATION
GENERAL NOTES: PASSE NGER CARS: ENGINE TIMING - AH05.00-Z-9999AZ
MODEL all
Loosening and tighten ing regulation for
camshaft bearing capsENGINE 160.921 /922 /923 in MODEL
452.3/4AH05.20-P-
0300-01RR
Loosening and tighten ing regulation for
camshaft bearing capsENGINE 160, 660...AH05.20-P-
0300-01SM
Note concerning adjusting the valve
seat cutterENGINE 160 in MODEL 450.3/4, 452.3/4AH05.30-P-
4520-01A
Note concerning valve seat machiningENGINE 160 in MODEL 450.3/4, 452.3/4AH05.30-P-
4520-02A
Information on application of sealant to
bottom part of camshaft housingENGINE 271AH05.20-P-
6995-01QK
General notes on timing, markingsENGINE 112, 113, 112.951/976AH05.10-P-
1000-01A
Camshaft code number and assignmentENGINE 111.948 /978, 112, 113AH05.20-N-
0100-01A
Camshaft code number and assignmentENGINE 111AH05.20-P-
0100-01AG
Camshaft code number and assignmentENGINE 120AH05.20-P-
0100-01AO
Slackening and tightening instructions
for the camshaft bearing capsENGINE 275AH05.20-P-
0300-01A
Marking of camshaft bearing capsENGINE 266.920 /940 /960 /980AH05.20-P-
6992-01AK
Marking of camshaft bearing capsENGINE 120AH05.20-P-
6992-01AO
Camshaft, code numbers and allocationENGINE 601, 602, 603AH05.20-P-
6992-03HB
Notes on the application of sealing
compound of the camshaft caseENGINE 266.980 in MODEL 169.0 /3,
245.2AH05.20-P-
6995-02BK
Marking of camshaft bearing capsENGINE 668.914 /940 /941 /942AH05.20-P-
6992-01GD
Marking on camshaft bearing capsENGINE 611,
646.8 /951 /961 /962 /963 /966AH05.20-P-
6992-04HB
Marking of camshaft bearing capsENGINE 613, 648AH05.20-P-
6992-04HD
Loosening and tighten ing regulation for ENGINE 601.943, AH05.20-N-

2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis

2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:39:41 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

Page 2243 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual GENERAL NOTES ON TIMING, MARKINGS - AH05.10-P-1000-01A
Engine 112, 113
Shown on engine 112
Fig. 1: Identifying Timing, Markings
- Shown On Engine 112
The four copper plates for the timin

Page 2244 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual plate (1) must coincide with one of the markings. Due to unequal length of timing chai n paths, the engine must be cranked up to 14 times until the copper
plates are matched again with the markings

Page 2245 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 2: Locating Camshaft Code Number - Shown On Camshaft For Engine 112
NOTES ON INSTALLING CAMSHAFT BEARING BRIDGE - AH05.20-P-2000-01AV
Engines 112, 113 except 113.960, 113.960 except cylind er

Page 2246 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Engines 112, 113
Shown on engine 112
Fig. 4: Identifying Desi gn Of Chain Tensioner
- Engines 112, 113
TIMING CHAIN DRIVE, GENERAL - GF05.10-P-9611-01C
Engine 112, 113
Shown on engine

Page 2247 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 5: Identifying Timing, Markings - Shown On Engine 112
Engine timing
The basic setting is 40° after TDC.
At 40° after TDC the grooves (6) in th e left and right camshafts point in the d

Page 2248 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual marks on the camshafts coincide again.
Fig. 6: Identifying Holes
- Only On Engine 112
Only on engine 112
Checking the balance shaft with engine assembled
Two marks, one at the front of

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