1997 MERCEDES-BENZ ML320 Complete Repair Manual

cruise control fuel filter location winter tyres USB recommended oil interior lights

Page 2097 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
29
Slacken cylinder head bolts (21) in stages,

unscrew

Loosen cylinder head bolts according to
loosening schematic only after engine has

cooled down to prevent cylinder head from

distorting

29
Slacken cylinder head bolts (21) in stages,

unscrew

Loosen cylinder head bolts according to
loosening schematic only after engine has

cooled down to prevent cylinder head from

distorting.

AR01.30-P-5800-09B

Installation:
Observe tightening pattern

and tightening instructions of cylinder head

bolts.
Oil thread and head contact surface of

cylinder head bolts.
AR01.30-P-5800-07B

Screwdriver insert

*000589031000

Screwdriver insert

*000589041000

*BA01.30-P-1001-01D

30
Remove cylinder head

Installation:

On Engine 112/113 observe

porous points in the left and right cylinder

head. If porous points are present, sealant

must be applied to the cylinder head gasket.

Notes on application of sealant to cylinder

head gasket.
Engine 112, 113

AH01.30-P-1000-04VA

The sealant must be applied within

10 minutes.

Loctite 5900 sealant.

*BR00.45-Z-1015-01A

31
Inspect version of cylinder head gasket
Assignment of cylinder head gasket

Information for assigning the cylinder head

gaskets
Engine 112, 113

AH01.30-P-1000-06V

32
Check cylinder head bolts (21)

AR01.30-P-5800-03B

*BE01.30-P-1001-04B

33
Clean sealing surfaces, inspect for cracks,

shrink holes and flatness, clean threaded

holes.

Pay attention to dowel sleeves (26) for

locating the cylinder head.

Sealing surfaces of crankcase and

cylinder head are provided with an 0.8 mm

thick silicone layer during series production.

At the time of repair installation, silicone

sealant is applied to the sealing area only in

case of any shrink holes.

The sealant must be applied within

10 minutes.

Loctite 5900 sealant.

*BR00.45-Z-1015-01A

34
Install in the reverse order

Danger!

Risk of accident
caused by vehicle starting

off by itself when engine is running.
Risk of

injury
caused by contusions and burns when

working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.

Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

35
Run engine and inspect for leaks

36
Inspect cooling system for leaks

Warm up engine to operating temperature

and then inspect cooling system or leaks.

AR20.00-P-1010HA

37
Read out and erase fault memory

Stored faults which can result from cables

being disconnected or from simulation during

removal and installation or test work, have to

be processed and erased in the fault

memories after completing the work:

#

Diagnosis Manual Volume 2 Index 0:

Connecting and using test equipment.

Cylinder head/cylinder head bolts

Number

Designation
Engine

112.910/911/912/
913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/953/954/
955/960/961/

970/972/973/975
Engine

113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/987/
988/990/991/

992/993

BE01.30-P-1001-04B
Cylinder head bolt
Thread diameter
M
1111

Length (L) when new
mm
141.5141.5

Length (L)
mm
T
144.5
T
144.5

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 5

Page 2098 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Fig., see
AR01.30-P-5800-03BAR01.30-P-5800-03B

Cylinder head

Number

Designation
Engine

112.910/911/912/
913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/953/9

Page 2099 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Fuel rail

Number

Designation
Engine

113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/988/

BA07.52-P-1001-01A
Fuel feed line to fuel distributor

Page 2100 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
001 589 72 21 00

Torque wrench

Pressure hose

119 589 04 63 00

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1001-06A
6

Page 2101 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR01.20-P-5014-02B
Remove/install cylinder head cover trim
Crankcase ventilation, cylinder head cover

Number

Designation
Engine

612.961/

962/967
Engine

612.963
Engine

612.965/

966
Engine

Page 2102 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
BT27.60-P-0003-01A
Deletion of lever for shift lock cable ignition

lock at transmission
k

TRANSMISSION
722.700 ## as of 0129631 as of 24.1.01,
722.701 ## as of 0132072 as of 8.2.01

P27.60-0

Page 2103 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
BT27.60-P-0001-02A
Deletion shift lock cable ignition lock to

transmission
k

TRANSMISSION
722.7 in MODEL WDB168.### ## as of 548031 as of 10.1.01

P27.60-2187-06

1
New ignition lock cable

2

Page 2104 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
OF91.60-P-1000-01A
Disconnecting airbag, certificate

After the front passenger airbag or emergency tensioning retractor

has been deactivated it must be ensured that the declaration is

signed

OF91.60-P-1000-01A
Disconnecting airbag, certificate

After the front passenger airbag or emergency tensioning retractor

has been deactivated it must be ensured that the declaration is

signed by the customer.

Reconnection should be stamped and signed on the declaration by

the Mercedes-Benz service station performing the work.

a mb

Declaration

after disconnecting front passenger airbag on request by customer

I have explicitly requested the operation of the passenger airbag and

the passenger emergency tensioning retractor with belt force limiter

to be deactivated.

I have been informed that due to this measure the additional passive

safety guaranteed by the front passenger airbag as well as the front

passenger emergency tensioning retractor with belt force limiter is no

longer available and thereby increases the injury hazard for the

passenger.

Particularly body regions such as head, neck and chest can be

affected by reduced restraint. Direct contact with passenger

compartment components can occur more probably.

I hereby forego all claims against DaimlerChrysler AG that arise from

the deactivation of the passenger airbag and the passenger
emergency tensioning retractor with belt force limiter, whatever the

legal reason for the claim.

Moreover, I acknowledge that I am obligated to indicate to

passengers, any subsequent owner of the vehicle or any person

using the vehicle that this protective function has been deactivated

as well as the associated hazards.
A sticker has been attached to the passenger airbag which may be

removed only when the passenger airbag is reactivated by a

Mercedes-Benz service station.

Disconnection is to be noted in the registration papers.

......................................................................

Date/signature of customer

.....................................................................

Date/stamp/signature/Mercedes-Benz service station

Customer address:
...........................................................................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chassis ident no.:....................................................................

Reactivation of the passenger airbag should be accomplished only by

a Mercedes-Benz service station.

Reactivation:....................................................................

Date/stamp/signature/Mercedes-Benz service station

s

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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