Page 3513 of 4133

 AR91.60-P-0680GH
Remove/install passenger airbag unit
27.2.01
MODEL 
163.113 /128 /136 /154 /157 /172 /174 /175
P91.60-2371-12
up to 31.08.01
1
 Instrument panel
2
 Self-locking nuts
4
 Connector
P91.60-2337-12
as of 01.09.01
2
 Self-locking nuts
3
 Lock
4
 Connector
5
 Connector
 
Remove/Install
 
Danger!
Risk of injury.
  Injuries may result when 
performing testing or repair work on airbag or 
emergency tensioning retractor units.
Store airbag unit with deployment face up, do 
not subject to temperatures above 
100 °C. When working on these units, 
disconnect the power supply.
AS91.00-Z-0001-01A
 
Instructions for performing repair, body work 
and welding on vehicles with airbags and 
ETR units
Models 129 as of 1.7.93, 163, 168, 170, 202 
as of 1.7.93, 208, 210, 414, 638, 690.6, 901, 
902, 903, 904, 905
Model 461 with engine 602.983
Model 463 up to 30.11.00
ModelS WD141, WD241, WD341, WD641, 
WD741, XD141, XD241, XD341, XD441, 
XD541, XD641, XD741, YD141, YD241, 
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0002-01B
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        Page 3514 of 4133

  
Legal regulations on handling and storing 
airbags and emergency tensioning retractors
Models 124, 129, 140, 163, 168, 170, 202, 
203, 208, 209, 210, 211.004/ 006/ 016/ 061/ 
065/ 070, 215, 220, 230, 314, 316, 318, 414, 
461, 463, 638, 668, 670, 690.6, 901, 902, 
903, 904, 905, 950, 952, 953, 954, 970, 972, 
974, 975, 976
Model WD141, WD241, WD341,  WD641, 
WD741, XD141, XD241, XD341, XD441, 
XD541, XD641, XD741, YD141, YD241, 
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0004-01A
 
o   
Notes on disposing of airbag and emergency 
tensioning retractor units
All models
OS91.00-P-0001-01A
1
Disconnect ground cable of battery
 
To prevent unintended contact, insulate 
the ground lead cable lug.
AR54.10-P-0003A
2
Remove instrument panel
AR68.10-P-1000GH
3.1
Open lock (3) on both plugs (4, 5)
 As of 01.09.01.
4
Detach plugs (4, 5) from squib
  
 Up to 31.8.01, only one plug (4) is present.
 
Installation:
  Plug/s must audibly latch.
As of 01.09.01: Close lock (3) on plugs after 
latching.
5
Slacken self-locking nuts (2) from the front 
passenger airbag
 
*BA91.60-P-1003-01A
6
Remove front passenger airbag
7.1
Render airbag units unusable
  
 Only if airbag unit is replaced.
AR91.60-P-0611A
8
Install in the reverse order
9
Carry out diagnosis
 
a   
Airbag (AB) electrical system test
  
 up to 30.11.99.
AD91.60-P-6000GH
  
 
As of 1.12.99: Perform diagnosis with 
STAR DIAGNOSIS.
 Airbag
Number
Designation
Model
163
BA91.60-P-1003-01A
Nut of front passenger airbag unit to 
instrument panel mounting
Nm
8
Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3515 of 4133

 AR68.10-P-1000GH
Removing and installing instrument panel
13.3.97
MODEL 
163.113 /128 /136 /154 /157 /172 /174 /175
P68.10-0611-09
1
Upper air outlet cover
2
 Instrument panel
3
 Bolts
4
 Bolts
5
 Left and right side air nozzles
 10
Bottom section of instrument panel
11
 Plug connector to instrument cluster
A1
 Instrument cluster
6
Instrument cluster cover frame
7
 Center air nozzle
8
 Plastic screws
9
 Bolts
 
Remove/install
1
Remove instrument panel bottom section (10)
AR68.10-P-1040GH
2
Remove A-pillar trim on left and right
AR68.30-P-4050GH
3
Remove upper section of air outlet panel (1)
 
 Long wedge
*115589035900
4
Unscrew screws (3) from upper side of 
instrument panel
5
Remove instrument cluster (A1remove
AR54.30-P-6015GH
6.1
Disconnect sun sensor connector
 Only as of 01.09.01: Connector is located 
behind instrument cluster
7.1
Remove Parktronic display
 Only with Parktronic system (PTS), Code 
220a.
AR54.65-P-0003GH
8.1
Disconnect connector from actuator motor for 
air distribution flap
 Only as of 01.09.01: Connector is located 
at center air outlet nozzle on driver's side.
9.1
Disconnect connector from temperature sensor
 Only as of 01.09.01: Connector is located 
on right side of center air outlet nozzle.
10
Remove screws (9) from center of instrument 
panel
11
Remove screws (4) from sides of instrument 
panel
12
Remove instrument panel (2)
 Danger of damaging instrument panel 
when removing and installing
13
Install in the reverse order
Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3516 of 4133
 Long wedge
115 589 03 59 00
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        Page 3517 of 4133
 AF63.20-P-1120AG
Ticking noise from junction of instrument panel and A-pillar
23.1.02
MODEL 
163.136 /154 /172 #A as of 145273, 
163.136 /154 /172 #X as of 708319, 
163.113 /128 /174 /175
Damage Code
Cause
Remedy
 In case of complaints: 
#
Hood hinge lower support plate contacting 
upper sheet metal.
1
 Locate noise.
2
Eliminate noise: 
#
Strengthen left hood hinge support
SM63.20-P-0002GH
Strengthen right hood hinge support
SM63.20-P-0003GI
Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3518 of 4133

 AR07.52-P-1465A
Remove/install intake air temperature sensor
16.2.99
ENGINE 
604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960
P15.18-2021-11
Shown on Engine 613.961
1
 Tie strap
2
 Connector
3
 Locking arm
4
 Sealing ring
B17
 Intake air temperature sensor
 
Remove/Install
1
Cut through cable strap (1) at locking arm (3)
 
Installation:
  Replace tie strap.
2
Unplug plug (2) at intake air temperature 
sensor (B17)
 The connector secures simultaneously the 
snap-in brackets of the intake air temperature 
sensor (B17).
3
Unlatch intake air temperature sensor (B17) 
at the mount
 Press together snap-in brackets (arrows) 
and detach intake air temperature sensor 
(B17). 
 
Do not unlatch or latch intake air 
temperature sensor (B17) with put on plug, 
otherwise the snap-in brackets will be over-
tensioned and therefore damaged.
Replace intake air temperature sensor (B17) 
with defective snap-in brackets.
4
Replace seal ring (4)
5
Install in the reverse order
6
Read diagnostic trouble code memory and 
erase
Stored faults possibly caused by previous 
simulation or by cables disconnected in the 
process of installation or testing must be 
processed and erased in the DTC memories 
once all work is completed.
 
a   
Connect Hand-Held Tester (HHT) and read 
out DTC memory
Engine 611 up to 6.99 
See 
#
AD00.00-P-2000-03A
Diagnosis Manual Diesel Engine Volume 1.2
Engine 611 as of 7.99, 611.962, 612, 613, 628
See 
#
STAR DIAGNOSIS
Copyright DaimlerChrysler AG  12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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        Page 3519 of 4133

1998-2005 ACCESSORIES & BODY, CAB
Interior Equipment - 163 Chassis 
GENERAL INFORMATION 
GENERAL NOTES: PASSENGER CARS: INTERIOR EQUIPMENT - AH68.00-Z-9999AZ 
MODEL all  
NOTES AND LIST OF COMPATIBLE GARAGE DOOR DRIVES FOR GARAGE DOOR OPENER - AH68.05-P-0001-01A 
All models with code 231 Garage door opener or with code YF9 Garage door opener  
Compatibility, garage door drive to garage door opener  
If the garage door drive is not compatible with the garage door opener, a universal receiver (Fix Kit receiver) 
can be installed in the garage for modulating the radio signal. 
 The corresponding compatibility list can be found on the Internet site 
http://www.eurohomelink.com  
in chapter "HomeLink compatibility". 
Additional information on universal receivers is given at the Internet address above and can also be ordered 
there. 
BASIC KNOWLEDGE 
GARAGE DOOR OPENER, FUNCTION - GF68.05-P-0001A 
MODEL 129, 202 as of 1.6.98, 203, 208, 210 as of 1.6.98, 215, 220, 230 with CODE (231a) Garage door 
opener  
MODEL 163 as of 1.9.01, 170 as of 1.6.98
 Notes on replacing trim strips in 
vehicle interiorMODEL 240AH68.00-P-
0002-01H
 Notes and list of compatible garage 
door drives for garage door openerMODEL all with CODE (231) Garage door 
opener with CODE (YF9) Garage door 
openerAH68.05-P-
0001-01A
 Notes on operating drawerMODEL 203.0AH68.30-P-
0001-01A
 Notes on carrying out repair work in 
the vehicle interiorMODEL 240AH68.00-P-
0001-01H
 
2001 Mercedes-Benz ML320 
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis  
 
2001 Mercedes-Benz ML320 
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis  
me  
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me  
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        Page 3520 of 4133

Shown on model 230  
Fig. 1: Identifying Garage Door Opener Buttons 
- Shown On Model 230 
Garage door opener, function  
The garage door opener consists of an intelligent radio remote control with three transmitter buttons capable of 
learning. Various receivers for opening and closing systems and doors can be activated with the three buttons, 
garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or garage door opener button 3 
(A67s3). 
Program remote control  
Function requirements: 
Term. 15R or 15 ON  
Press and hold down garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or 
garage door opener button 3 (A67s3).  
The garage door opener indicator lamp (A67e4) starts flashing (frequency 1 Hz).  
Continue to actuate garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or garage 
door opener button 3 (A67s3) and hold garage door remote control with transmit button pressed for t < 90 
s. 
After successful programming, the garage door opener indicator lamp (A67e4) flashes rapidly (f = 5.5 
Hz) for approx. 10 s. 
Release the two transmit buttons and program additional transmitters as required.  
Time switch-off  
To protect the vehicle battery, the transmitter unit switches off the learn-in mode when programming is not 
accomplished within approx. 100 s. 
Transmitter mode  
 
2001 Mercedes-Benz ML320 
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis  
me  
Saturday, October 02, 2010 3:35:21 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.