1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 1657 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual RISK OF DEATH, RISK OF EXPLOSION/RISK OF FIRE, RISK OF INJURY & RISK OF POISONING - AS82.10-Z-0001-01A
Do not come into contact with parts that are under high voltage. Persons with active electronic

Page 1658 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Risk of explosion/risk of fire
Highly flammable materials in the vicinity of damaged, energized xenon bulbs may result in explosion or cause
fires.
Risk of injury
UV light may escape when operat

Risk of explosion/risk of fire
Highly flammable materials in the vicinity of damaged, energized xenon bulbs may result in explosion or cause
fires.
Risk of injury
UV light may escape when operating xenon bulbs not properly installed in the xenon headlamps. This UV light
may cause damage to the eyes (conjunctival infection) and to skin burns (sunburns) if skin is unprotected.
In both intact or faulty xenon headlamps, hot or glowing components may cause serious burn injuries if they
come into contact with unprotected skin or eyes.
Glass splinters produced by the destruction of xenon bulbs may cause cut injuries in unprotected skin and
unprotected eyes.
Risk of poisoning
When xenon bulbs are destroyed, serious health problems may be caused if the mercury vapors produced are
inhaled or if mercury compounds or toxic salts are ingested or absorbed through the skin. Possible
consequences include nausea, vomiting and gastrointestinal disruptions as well as degradation of the kidneys
and the central nervous system. Skin and eye damage may also result.
Safety precautions/instructions
Persons with electronic implants (e.g. pacemakers) must never work on xenon headlamps.
Wear safety shoes (with rubber soles).
Prior to working on xenon headlamps (e.g. replacing parts, hooking up test equipment, etc.), the complete
lighting system must be switched off and the xenon headlamps must be disconnected from the on-board
electrical system.
If the xenon headlamps are switched on, never touch components under high voltage.
If the xenon headlamps are switched on, maintain a clearance of at least 30 mm to components under high
voltage.
Avoid all contact with hot components.
Wait at least 3 min after switching off xenon bulbs before touching them.
Do not damage or destroy xenon bulbs.
Safety precautions/instructions
Never operate xenon bulbs unless they are properly installed in xenon headlamps with UV-absorbing
headlamp lenses.
Keep all highly flammable materials away from working area.
Wear suitable protective gloves and safety glasses.
Ensure that the workplace is sufficiently ventilated.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 163 © 2006 Mitchell Repair Information Company, LLC.

Page 1659 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual First aid measures
Electrical shock
Switch off current, bring injured person to safety.
Immediately notify an emergency physician.
Perform mouth to mouth respiration, if necessary.

Page 1660 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Consult a physician immediately.
Always consult a medical service or physician after administering first aid.
INJURY HAZARD FROM PINCHING AND CRUSHING, IN EXTREME CASES EXTREMITIES CAN EVEN BE

Consult a physician immediately.
Always consult a medical service or physician after administering first aid.
INJURY HAZARD FROM PINCHING AND CRUSHING, IN EXTREME CASES EXTREMITIES CAN EVEN BE CUT OFF
WHEN CAUGHT IN WINDSHIELD WIPER MECHANISM. - AS82.30-Z-0001-01A
Always remove ignition key before working on windshield wiper mechanism.
Injury hazard
When working in the area of the windshield wiper mechanism with the ignition key in position "1" or "2" the
wiper arm or wiper linkage can be pushed out of its end position and start running unintentionally . This can
result in severe injuries by cutting, pinching or crushing body parts.
Rules of behavior/protective measures
Always remove ignition key before working on windshield wiper mechanism.
Secure operating range of mechanism against reaching in.
Keep sufficient distance away from moving parts.
Supervise hazard area.
Wear tight fitting clothing and hair net.
TROUBLE DIAGNOSIS
HIGH BEAMS AND/OR LOW BEAMS DO NOT WORK - AF82.10-P-2009B
MODEL 129,140,163,170, 202, 208, 210, 215, 220 with CODE (612) Xenon headlamp unit
Modification notes
4.4.00Supersedes STIP 82.10-
019 from 24.03.2000
Damage codeCauseRemedy
Risk of death caused
by high voltage levels
present at xenon
headlamps.
Risk of explosion/risk
of fire caused by highly
inflammable substances
at damaged xenon bulbs
Risk of injury caused
by UV light, hot
components at xenon Do not come into contact with
parts that are under high voltage.
Persons with active electronic
implants (e.g. heart pacemakers)
must never work on xenon
headlamps. Switch off the
complete lighting system. Wear
insulated safety shoes, safety
glasses and protective gloves.
Remove highly inflammable
materials from the hazard area. AS82.10-Z-0001-01A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 165 © 2006 Mitchell Repair Information Company, LLC.

Page 1661 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual WINDSHIELD WASHER WATER RESERVOIR LEAKY - AF82.35-P-4043B
headlamps and glass
splinters from broken
xenon bulbs
Risk of poisoning
caused by inhaling
mercury vapor and by
swallowing/skin contact

Page 1662 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual MODEL 163.113/136/154/172 With 5 L reservoir
INSTALLING SOUND SYSTEM JUMPER HARNESS - AF82.60-P-1010-01AG
1. Insert sound system jumper harness through radio opening
Position jumper harness within

Page 1663 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 99: Identifying Female Amplifier Connector, Cable Tie And Harness Clip
6. Cut slot in insulation to access sound system amplifier (A2/13) electrical connectors.
7. Disconnect male connect

Page 1664 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual MODEL 163 with CODE (259) Radio Premium with Bose sound system
Parts ordering notes
PROGRAM CHANGE ALTHOUGH RDS [RADIO DATA SYSTEM] AND REGIONALIZATION ARE SWITCHED ON -
AF82.60-P-1062A
MODEL 129,

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